• Title/Summary/Keyword: Corrosion shape

Search Result 271, Processing Time 0.029 seconds

A Study on Characterization of Modified Surface Manufactured by PTA Spray (PTA 용사에 의해 제조된 표면개질부의 특성에 관한 연구)

  • Kim, Gwang-Soo;Ji, Jung-Hoon
    • Journal of the Korea Academia-Industrial cooperation Society
    • /
    • v.6 no.2
    • /
    • pp.110-115
    • /
    • 2005
  • Plasma Transferred Arc Spray process was used to make modified surface for wear and corrosion resistant by using Co system powder type alloy. The modified surface was produced by changing only spray current and other process variables were constant. The current range was from 80 amp to 140 amp as inclosing 20 amp. It was appeared that the geometrical shape, microstructures and microhardness of the modified surface were affected by the different cooling rate of base metal. The modified surface that produced by 120 amp current exhibited the fine microstructure and the highest microhardness number impling good surface characteristics. It was also found that the spray current affected the width but not the height of the bead as increasing current.

  • PDF

Analysis of Anisotropic Circular Conical Shells with Free Supports (자유경계를 갖는 비등방성 원뿔형 쉘의 해석)

  • Son, Byung Jik;Baik, Han Sol;Chang, Suk Yoon
    • Journal of Korean Society of Steel Construction
    • /
    • v.12 no.4 s.47
    • /
    • pp.417-428
    • /
    • 2000
  • In recent years, composite materials have been used in civil engineering as well as architecture, automobile, aerospace, shipping industries. Composite materials are composed of two or more different materials to produce desirable properties for structural strength. The shell structures have the advantage of more efficient load resistance due to its curved shape as compared to the plate structures. And the shell structures with composite materials have many advantages in strength, corrosion resistance, and weight reduction. The objective of this study is to analyze circular conical shells with shear deformation effects and to prove the advantage of composite materials. To solve differential equations of conical shells, this paper used finite difference method.

  • PDF

A Study of STS 316L Threaded Elbow Fitting Fabrication by Metal Injection Molding (금속사출성형을 이용한 STS 316L 밸브피팅 제작에 대한 연구)

  • Kim, J.Y.;Kim, S.J.;Chung, S.T.;Ahn, S.
    • Transactions of Materials Processing
    • /
    • v.24 no.2
    • /
    • pp.121-129
    • /
    • 2015
  • A net-shape forming of small and complex-shaped metal parts by metal injection molding (MIM) has economic advantages in mass production, especially for STS 316L valve fitting. STS 316L offers excellent corrosion resistance, but it has poor machinability, which is a limitation in using it for a cost-effective production where both forging and machining are employed. Simulation and experimental analysis were performed to develop a MIM STS 316L 90° elbow fitting minimizing trial and error. A Taguchi method was used to determine which input parameter was the most sensitive to possible defects (e.g. sink mark depth) during the injection molding. The final prototype was successfully built. The results indicate that the simulation tool can be used during the design process to minimize trial and error, but the final adjustment of parameters based on field experience is essential.

Fabrication of Porous Reaction Bonded Silicon Carbide with Multi-Layered Pore Structures (다층 기공구조를 갖는 다공성 반응소결 탄화규소 다공체 제조)

  • Cho, Gyoung-Sun;Kim, Gyu-Mi;Park, Sang-Whan
    • Journal of the Korean Ceramic Society
    • /
    • v.46 no.5
    • /
    • pp.534-539
    • /
    • 2009
  • Reaction Bonded Silicon Carbide(RBSC) has been used for engineering ceramics due to low-temperature fabrication and near-net shape products with excellent structural properties such as thermal shock resistance, corrosion resistance and mechanical strength. Recently, attempts have been made to develop hot gas filter with gradient pore structure by RBSC to overcome weakness of commercial clay-bonded SiC filter such as low fracture toughness and low reliability. In this study a fabrication process of porous RBSC with multi-layer pore structure with gradient pore size was developed. The support layer of the RBSC with multi-layer pore structure was fabricated by conventional Si infiltration process. The intermediate and filter layers consisted of phenolic resin and fine SiC powder were prepared by dip-coating of the support RBSC in slurry of SiC and phenol resin. The temperature of $1550^{\circ}C$ to make Si left in RBSC support layer infiltrate into dip-coated layer to produce SiC by reacting with pyro-carbon from phenol resin.

A Study on the Effect that Pin Shape and Welding Speed have an Influence on Mechanical Strength in Friction Stir Welding A16061-T6 (A16061-T6 마찰교반용접시 핀 형상과 이송속도가 기계적 강도에 미치는 영향에 관한 연구)

  • Park, Hee-Sang;Lee, Young-Ho;Choi, Won-Doo;Ko, Jun-Bin
    • Transactions of the Korean Society of Machine Tool Engineers
    • /
    • v.17 no.4
    • /
    • pp.22-28
    • /
    • 2008
  • Friction stir welding(FSW) is an relatively new solid state joining process. A1606l-T6 aluminium alloy has gathered wide acceptance in the fabrication of light weight structures requiring a high strength to weight ratio and good corrosion resistance. This friction stir process(FSP) uses a non-consumable tool to generate frictional heat in the abutting surfaces. The welding parameters such as tool rotational speed, welding speed, etc., and tool pin profile playa major role in deciding FSP zone formation in A16061-T6 aluminium alloy. Tow different tool pin profiles have been used to fabricate the joints. The formation of friction stir processed zone has been analysed macroscopically. Tensile properties of the joints have been evaluated and correlated with the friction stir processed zone formation.

Material & Structural Characteristics of Composite Material Flexible Propeller (복합재료 유연 프로펠러의 재료 및 구조적 특성 연구)

  • Lee, Sang-Gab;Hwang, Jeong-Oh;Byun, Joon-Hyung
    • Journal of the Society of Naval Architects of Korea
    • /
    • v.46 no.2
    • /
    • pp.203-217
    • /
    • 2009
  • The researches on the development of composite material propeller with outstanding damping effects have been actively attempted for the reduction of radiation noise of underwater vehicle propeller. Composite material suitable for the flexible propeller has the following advantages, such as high specific strength and specific stiffness, low thermal expansion coefficient, high resistance against environmental deterioration, low possibility of corrosion due to cavitation, nonoccurrence of rapid fracture due to fatigue, easy molding of complicated shape, easy repair maintenance and low production costs, etc. For the confirmation of optimal fiber array structures of composite material for the production of the flexible propeller blades, in this study, mechanical characteristics of its specimens according to materials were obtained and structural characteristics of propeller blade were also examined according to materials and stacking fiber arrays.

AN EXPERIMENTAL STUDY ON RESISTANCE OF DENTAL GOLD ALLOYS WITH LESS THAN 30% GOLD IN SALIVA AND CHEMICAL AGENTS (시판치과용 합금류의 타액등에 대한 내성실험)

  • Seo, Chang-Hwan
    • The Journal of the Korean dental association
    • /
    • v.16 no.2 s.105
    • /
    • pp.107-112
    • /
    • 1978
  • The followings are dealing with 10 dental alloys with less then 30% gold, manufactured by S company 7, and by H company 3. We could find several noticable things by examining them about tarnish and corrosion with human saliva and several other chemicals, and through metal microscopy. 1) After the samples were submerged in human saliva for 3 months, the colour of the samples were no remarkable change. 2) taking a consideration of the error of santorius balance, also there had been little corrosive changes in human saliva. 3) The colour of A-4 was changed into red in 0.05% HCI solution, while that of P-B was changed into black in 0.1% Na₂S solution and severely corroded samples, P-B, X, and Z lost their original colour and turned black. 4) In case of submerging in H₂NO₃reagent, 50%, it caused serious diminishing changes in weight, that is, X 2.7%, Pb 31.0%, Z 40.5%, and there happened tremble corrosive reaction. 5) Seeing them through metal microscopy, we can obserre the corroded samples changed into the shape of.

  • PDF

Cavitation Damage Characteristics of Al and Zn Arc Thermal Spray Coating Layers for Hull Structural Steel (선체 구조용 강재에 대한 Al과 Zn 아크용사코팅 층의 캐비테이션 손상 특성)

  • Park, Il-Cho;Kim, Seong-Jong
    • Journal of Surface Science and Engineering
    • /
    • v.49 no.1
    • /
    • pp.32-39
    • /
    • 2016
  • In this study, Al and Zn arc thermal spray coatings were carried out onto the substrate of SS400 steel to improve corrosion resistance and durability of hull structural steel for ship in marine environment. Therefore cavitation-erosion test was conducted to evaluate the durability of painted and thermal spray coated specimens. And then the damaged surface morphology and weight loss were obtained to compare with each other, respectively. As a result, the painted specimen was the poorest cavitation resistance characteristics because surface damage behavior appeared to be exfoliated in bulk shape during the cavitation experiment. And Zn thermal spray coating layer presented the significant surface damage depth due to relatively low surface hardness and local cavitation damage tendency. On the other hand, as a result of the weight loss analysis, the painting layer presented the poorest cavitation resistance and the Al thermal spray coating layer relatively showed the best results after cavitation experiment.

The Effects of δ-ferrite on Weldment of 9-12% Cr Steels (9-12% Cr강의 용접부에 미치는 δ-ferrite의 영향)

  • Ahn, Sung-Yong;Kang, Namhyun
    • Journal of Welding and Joining
    • /
    • v.31 no.6
    • /
    • pp.8-16
    • /
    • 2013
  • As the energy consumption increases rapidly, power generation needs the high energy efficiency continuously. To achieve the high efficiency of power generation, the materials used have to endure the higher temperature and pressure. The 9-12%Cr steels possess good mechanical properties, corrosion resistance, and creep strength in high temperature due to high Cr contents. Therefore, the 9-12%Cr steels are widely used for the high-temperature components in power plants. Even though the steels usually have a fully martensitic microstructure, they are susceptible to the formation of ${\delta}$-ferrite specifically during the welding process. The formation of ${\delta}$-ferrite has several detrimental effects on creep, ductility and toughness. Therefore, it is necessary to avoid its formation. As the volume fraction of ${\delta}$-ferrite is less than 2% in microstructure, it has the isolated island morphology and causes no significant degradation on mechanical properties. For ${\delta}$-ferrite above 2%, it has a polygonal shape affecting the detrimental influence on the mechanical properties. The formation of ${\delta}$-ferrite is affected by two factors: a chemical composition and a welding heat input. The most effective ways to get a fully martensite microstructure are to reduce the chromium equivalent less than 13.5, to keep the difference between the chromium and nickel equivalent less than 8, and to reduce the welding heat input.

Effect of AZ31 PEO Coating Layer Formation According to Alginic Acid Concentration in Electrolyte Solution

  • Kim, Min Soo;Kim, Jong Seop;Park, Su Jeong;Koo, Bon Heun
    • Korean Journal of Materials Research
    • /
    • v.32 no.6
    • /
    • pp.301-306
    • /
    • 2022
  • This study explored the possibility of forming a coating layer containing alginic acid on the surface of a magnesium alloy to be used as a biomaterial. We formed a coating layer on the surface of a magnesium alloy using a plasma electrolytic oxidation process in an electrolytic solution with different amounts of alginic acid (0 g/L ~ 8 g/L). The surface morphology of all samples was observed, and craters and nodules typical of the PEO process were formed. The cross-sectional shape of the samples confirmed that the thickness of the coating layer became thicker as the alginic acid concentration increased. It was confirmed that the thickness and hardness of the sample significantly increase with increasing alginic acid concentration. The porosity of the surface and cross section tended to decrease as the alginic acid concentration increased. The XRD patterns of all samples revealed the formation of MgO, Mg2SiO4, and MgF2 complex phases. Polarization tests were conducted in a Stimulate Body Fluid solution similar to the body's plasma. We found that a high amount of alginic acid concentration in the electrolyte improved the degree of corrosion resistance of the coating layer.