• Title/Summary/Keyword: Corrosion detection

Search Result 163, Processing Time 0.027 seconds

Detection of corrosion on steel plate by using Image Segmentation Method (영상분할법을 이용한 강판상의 부식 감지)

  • Kim, Beomsoo;Kim, Yeonwon;Yang, Jeonghyeon
    • Journal of the Korean institute of surface engineering
    • /
    • v.54 no.2
    • /
    • pp.84-89
    • /
    • 2021
  • The visual inspection method is widely used for corrosion damage analysis of steel plate due to the cost-efficient, fast and reasonably accurate results. However, visual inspection of corrosion deteriorated degree has a problem that the reliability of results differs depending on the inspector's individual knowledge and experience. In this study, we evaluated the degree of corrosion from a given image by using image segmentation method based on the grabcut and HSV(Hue, Saturation, Value) color image processing techniques for the development of an automatic inspection tool. The code written in Python based OpenCV-python libraries was used to categorize the images.

CORROSION OF STEEL GAS PIPELINE INDUCED BY SULFATE-REDUCING BACTERIA IN ANAEROBIC SOIL (혐기성 토양에 서식하는 황산염환원세균에 의한 가스배관의 미생물부식)

  • Li SeonYeob;Jeon KyungSoo;Kho YoungTai;Kang Tak
    • 한국가스학회:학술대회논문집
    • /
    • 2001.10a
    • /
    • pp.58-68
    • /
    • 2001
  • Microbiologically influenced corrosion (MIC) of carbon steel gas pipeline in soil environments was investigated at field and laboratory MIC is very severe corrosion and it is not easy to distinguish this corrosion from Inorganic corrosion because of its localized, pitting-type character Therefore, it is important to provide proper assessment techniques for the prediction, detection, monitoring and mitigation of MIC. It is possible to predict the MIC risk, i.e., the activity of sulfate-reducing bacteria (SRB) through the analysis of soil environments. Chemical, microbiological and surface analysis of corrosion products and metal attacked could reveal the possibility of the occurrence of MIC. Various electrochemical and surface analysis techniques could be used for the study of MIC. Among these techniques, thin-film electrical resistance (ER) type sensors are promising to obtain localized corrosion rate of MIC induced by SRB. It is also important to study the effect of cathodic protection (CP) on the MIC In case of coated pipeline, the relationship between coating disbondment and the activity of SRB beneath the disbanded coating is also important.

  • PDF

Inspection of corrosion in under frame side sill for rolling stocks using pulsed eddy current testing (펄스 와전류(Pulsed eddy current)를 이용한 도시철도차량의 Under Frame Side Sill 부식 평가)

  • Kim, Woong-Ji;Song, Sung-Jin;Kim, Hak-Jun;Chung, Jung-Duk;Lee, Chan-Woo
    • Proceedings of the KSR Conference
    • /
    • 2009.05a
    • /
    • pp.1117-1124
    • /
    • 2009
  • Under frame side sill of rolling stock structure is designed for preventing corrosion in order to meet mechanical requirements. However during long operation time more than 20 years, there are corrosion in the under frame side sill caused by environmental effect, vibration and etc. So, detection and evaluation of the corrosion ill the under frame nondestructive is one of important issues to extend their life time. Most of nondestructive methods are not easy to apply for detecting corrosion in the under frame side sill, since the under frame side sill consist of there layered with different material (stainless steel - stainless steel - mild steel) and each layer is connected by spot weld and plug weld. Fortunately, pulsed eddy current method claimed that it can be measured not only thickness change but also corrosion under their insulation layers. So, in this study, we have investigated performance of pulsed eddy current testing method by measuring thickness variation of fabricate of mock-up specimens. The investigation results obtained from mock-up specimens and the corrosion evaluation results of the aged rolling stocks will be presented.

  • PDF

Partitioning effects and corrosion characteristics of oxyapatite glass-ceramic wasteforms sequestering rare-earth elements

  • Kim, Miae;Kang, Jaehyuk;Yoon, Jang-Hee;Lee, Sang-Geul;Um, Wooyong;Kim, Hyun Gyu
    • Nuclear Engineering and Technology
    • /
    • v.54 no.3
    • /
    • pp.997-1002
    • /
    • 2022
  • Oxyapatite[Ca2Nd8(SiO4)6O2] glass-ceramics have been suggested as wasteforms for the immobilisation of rare-earth radioactive nuclides because of their high waste-loading capability and good chemical durability. In particular, a partitioning effect is predicted to contribute to an enhancement of corrosion resistance in glass-ceramics compared with that of conjugate glasses of the same composition. Because rare-earths are inherently insoluble nuclides, detection of changes in corrosion behavior between glass-ceramics and conjugate glasses under normal conditions is not easy. In this study, therefore, we revealed the partitioning effect by exposing glass-ceramics and glasses to solution of pH 2, 7 and 10 at 90 ℃ for 20 d. In addition, we proposed the corrosion mechanism for oxyapatite glass-ceramics under various corrosion conditions. Especially, the glassy phase dissolved first, followed by the oxyapatite phase during pH 7 corrosion.

HCP Evaluation Considering Property of Cement Mortar and Steel Corrosion (건조 상태의 시멘트 모르타르 특성과 철근 부식량을 고려한 HCP 평가)

  • Ryu, Hwa-Sung;Yoon, Yong-Sik;Kwon, Seung-Jun
    • Journal of the Korean Recycled Construction Resources Institute
    • /
    • v.5 no.2
    • /
    • pp.113-120
    • /
    • 2017
  • HCP(Half Cell Potential) method has been widely used since it is recognized as a efficient NDT(Non Destructive Technique) for corrosion detection. This work is for an evaluation of relation between corrosion amount and measured HCP in dried condition through ICM(Impressed Current Method) for accelerating corrosion. For the work, cement mortar specimens with three w/c ratios and four cover depths are prepared, and corrosion test based on ICM is performed for 6 hours, 18 hour, and 42 hours with constant 20V of electrical charge, respectively. From the test, corrosion amount increases with reduced cover depth, increasing w/c ratio, and extended corrosion period, where corrosion amount is evaluated to linearly increases with measured HCP in dried condition. In order to evaluate corrosion amount through measured HCP, the measured HCP level is firstly determined and then corrosion amount is to be compared with measured HCP, which is evaluated to be more reasonable with higher C.O.V.

DETECTION OF ODSCC IN SG TUBES DEPENDING ON THE SIZE OF THE CRACK AND ON THE PRESENCE OF SLUDGE DEPOSITS

  • Chung, Hansub;Kim, Hong-Deok;Kang, Yong-Seok;Lee, Jae-Gon;Nam, Minwoo
    • Nuclear Engineering and Technology
    • /
    • v.46 no.6
    • /
    • pp.869-874
    • /
    • 2014
  • It was discovered in a Korean PWR that an extensive number of very short and shallow cracks in the SG tubes were undetectable by eddy current in-service-inspection because of the masking effect of sludge deposits. Axial stress corrosion cracks at the outside diameter of the steam generator tubes near the line contacts with the tube support plates are the major concern among the six identical Korean nuclear power plants having CE-type steam generators with Alloy 600 high temperature mill annealed tubes, HU3&4 and HB3~6. The tubes in HB3&4 have a less susceptible microstructure so that the onset of ODSCC was substantially delayed compared to HU3&4 whose tubes are most susceptible to ODSCC among the six units. The numbers of cracks detected by the eddy current inspection jumped drastically after the steam generators of HB4 were chemically cleaned. The purpose of the chemical cleaning was to mitigate stress corrosion cracking by removing the heavy sludge deposit, since a corrosive environment is formed in the occluded region under the sludge deposit. SGCC also enhances the detection capability of the eddy current inspection at the same time. Measurement of the size of each crack using the motorized rotating pancake coil probe indicated that the cracks in HB4 were shorter and substantially shallower than the cracks in HU3&4. It is believed that the cracks were shorter and shallower because the microstructure of the tubes in HB4 is less susceptible to ODSCC. It was readily understood from the size distribution of the cracks and the quantitative information available on the probability of detection that most cracks in HB4 had been undetected until the steam generators were chemically cleaned.

Detection of Acoustic Signal Emitted during Corrosion of 304 Stainless Steel (304 스테인레스 강의 부식 손상 중 발생하는 음향방출신호 분석)

  • Wu, Kaige;Choe, Chan-Yang;Byeon, Jai-Won
    • Journal of the Korean Society for Nondestructive Testing
    • /
    • v.33 no.5
    • /
    • pp.409-414
    • /
    • 2013
  • In this work, corrosion of 304 stainless steel was evaluated by using acoustic emission(AE) technique. AE measurement system was set for detecting acoustic signal during accelerated corrosion test of the specimen. AE signal started to be detected after the time of pitting corrosion initiation was evaluated by anodic polarization curve. Pitting corrosion damage was confirmed by optical microscopic observation of the surface morphology. AE cumulative counts and amplitude according to corrosion time could be divided into three stages. These trends were discussed in relation with changing pitting corrosion mechanism. Feasibilities of AE technique for evaluation of corrosion damage and mechanism were suggested.

Fundamental Study on Developing Embedded Mini-Sensor for Nondestructive Diagnosis Corrosion of Rebar (비파괴 철근 부식 진단을 위한 매립형 미니센서 개발에 관한 기초적 연구)

  • Joh, Sung-Hyung;Lim, Young-Chul;Ismail, Mohamed;Lee, Han-Seung
    • Journal of the Korea institute for structural maintenance and inspection
    • /
    • v.14 no.6
    • /
    • pp.179-187
    • /
    • 2010
  • Corrosion of rebar embedded reinforced concrete is the main cause of collapse and degradation of reinforced concrete structure. Degradation occurs in reinforced concrete structures from corrosion caused by the Chloride that the damage other than the severe degradation of the structure in terms of maintenance and construction when the huge expense required and deciding terms is hard. Therefore, early detection of rebar corrosion is important for efficient maintenance and repairing and planning. Meanwhile, how to evaluate the corrosion of the non-destructive measurements have been used a lot. In particular CM-II (corrosion meter) is used to measurement the natural potential, polarization resistance and the resistivity of the concrete, but has some disadvantages. Embedded mini-sensor has been developed in order to overcome these disadvantages. So Measurement corrosion for using the mini-sensor compares with the measured results CM-II (corrosion meter), the developed mini-sensor verify the validity.

Detection of Second-Layer Corrosion in Aging Aircraft Fuselage

  • Kim, Noh-Yu;Achenbach, J.D.
    • Journal of the Korean Society for Nondestructive Testing
    • /
    • v.26 no.6
    • /
    • pp.417-426
    • /
    • 2006
  • A Digital X-ray imaging system using Compton backscattering has been developed to obtain a cross-sectional profile and mass loss of corroded lap-splices of aging aircraft from density variation. A slit-type camera was designed to focus on a small scattering volume inside the material, from which the backscattered photons are collected by a collimated scintillator detector for interpretation of material characteristics. The cross section of the lap-joint is scanned by moving the scattering volume through the thickness direction of the specimen. The mass loss of each layer has been estimated from a Compton backscatter A-scan to obtain the thickness of each layer including the aluminum sheet, the corrosion layer and the sealant. Quantitative information such as location and width of planar corrosion in the lap splices of fuselages is obtained by deconvolution using a nonlinear least-square error minimization method(BFGS method): A simple reconstruction model is also introduced to overcome distortion of the Compton backscatter data due to attenuation effects attributed to beam hardening and quantum noise.

OPGW Corrosion Detection Using Nondestructive Test Method

  • Jeong, Jae-Kee;Yoon, Gi-Gab;Kang, Ji-Won;Yang, Hai-Won
    • Journal of Electrical Engineering and information Science
    • /
    • v.3 no.1
    • /
    • pp.45-50
    • /
    • 1998
  • This paper deals with some characteristics of a nondestructive eddy current detector to measure OPGW(Composite overhead ground wire with optical fiber) corrosion. This detector is designed to automatically run on OPGW and to continuously inspect the corrosion of the line. The impedance of the eddy current coil changing by any corrosion phenomenon of OPGW is analyzed. Several performances of the detector are described and experimental procedures and test results are also given. As a result, it is shown that the implemented detector can be measured some quantitative data for crack, broken wires or severe deteriorations in OPGW. This nondestructive test method would be applied to improve the reliability and efficiency of transmission line in service.

  • PDF