• Title/Summary/Keyword: Cornering Fatigue Test

Search Result 4, Processing Time 0.02 seconds

A Study of the Endurance Severity for Automobile Wheel Safety Standard Revision (자동차 휠 안전기준 개정 대응을 위한 내구 가혹도 검토)

  • Jang, JinHee;Heo, SungPil
    • Journal of Auto-vehicle Safety Association
    • /
    • v.14 no.3
    • /
    • pp.30-34
    • /
    • 2022
  • The CFT(Cornering Fatigue test) and RFT(Radial Fatigue Test) are tests for evaluating the endurance of the disc and rim region of the wheel. In recent, automobile wheel safety standards have been revised and the applied load and target life criteria are different from existing conditions. The verification evaluation of all wheels requires a lot of time and cost. In this study, the endurance severity of each test was compared through strain-life approach by selecting 4 steel and 8 aluminum wheels.

A Study for Improvement of Cornering Fatigue Test by Eliminating a Fretting Effect on Steel Wheel to enhance Durability and Reliability (스틸 휠 굽힘 모멘트 내구시험의 내구신뢰성 개선에 대한 연구 - 스틸 휠 접촉면의 프랫팅 제거 -)

  • Chung, Soo-Sik;Jung, Won-Wook;Yoo, Yeon-Sang;Kang, Woo-Jong;Kim, Dae-Sung;Kwon, Il-Ki
    • Proceedings of the KSME Conference
    • /
    • 2008.11a
    • /
    • pp.1326-1330
    • /
    • 2008
  • The failure mode of steel road wheels in a vehicle is cracks from ventilation hole through to contact plane on steel wheel's disc plate. But a number of cracks of Cornering Fatigue Limit Test is on contact plane near to wheel nut mounting area, even though it's satisfied with specified cycles. So this paper searches out causes to improve durability and reliability of C.F.T by uni-axial bending moment test. The verified cause is a "fretting" on contact area of steel wheel. In result, this paper suggests a solution to prevent a fretting by inserting a damping shim, 0.7mm between steel wheel contact areas. Therefore this paper makes it possible to move crack position of C.F.T in steel wheel from contact plane to vehicle's failure mode.

  • PDF

Improvement of Durability and Reliability by Developing a Bi-axial Test Process of Road Wheel (차량 로드 휠의 복합축 평가 프로세스 구축을 통한 내구신뢰성 강건화 및 주행안정성 향상)

  • Chung, Soo Sik;Yoo, Yoen Sang;Kim, Dae Sung
    • Journal of Auto-vehicle Safety Association
    • /
    • v.8 no.1
    • /
    • pp.26-30
    • /
    • 2016
  • The steel road wheel on ventilation holes was cracked in the vehicle durability test. But the component durability test by uni-axial, CFT(Cornering Fatigue Test) and RFT(Radial Fatigue Test) had been satisfied. That is, the uni-axial component test could not forecast the crack of vehicle. Therefore this study developed the bi-axial test mode to reflect a vehicle condition(to reflect both vertical and lateral force simultaneously) based on real load data which was measured in Europe and China and developed CAE simulation too. It reproduced the cracks same as vehicle's and verified by bi-axial test machine in the LBF(Fraunhofer Institute for Structural Durability and System Reliability) durability research center in Germany. Finally this the durability CAE simulation by using HMC(Hyundai Motor Company)'s the bi-axial test mode predicts feasibly the steel wheel's durability performance before vehicle durability test.

A Study on Torsional Characteristics of the Car Body Types at Cornering Motion (선회주행 시 차체의 비틀림 특성에 관한 연구)

  • Lee, Joon-Seong;Cho, Seong-Gyu
    • Journal of the Korea Academia-Industrial cooperation Society
    • /
    • v.18 no.10
    • /
    • pp.739-744
    • /
    • 2017
  • Elastic deformation and fatigue damage can cause the permanent deformation of a kart's frame during turning, affecting the kart's driving performance. A kart's frame does not contain any suspension or differential devices and, therefore, the dynamic behavior caused by torsional deformation when driving along a curve can strongly affect these two kinds of deformations. To analyze the dynamic behavior of a kart along a curved section, the GPS trajectory of the kart is obtained and the torsional stress acting on the kart-frame is measured in real time. The mechanical properties of leisure and racing karts are investigated by analyzing their material properties and conducting a tensile test. The torsional stress concentration and frame distortion are investigated through a stress analysis of the frame on the basis of the obtained results. Leisure and racing karts are tested in each driving condition using driving analysis equipment. The behavior of a kart when being driven along a curved section is investigated through this test. Because load movement occurs owing to centrifugal force when driving along a curve, torsional stress acts on the kart's steel frame. In the case of a leisure kart, the maximum torsional stress derived from the torsional fatigue limit was found to be 230 MPa, and the torsional fatigue limit coefficient was 0.65 when driving at a speed of 40 km/h. Furthermore, the driving elements during the cornering of a kart were measured based on an actual auto-test after installing a driving measurement system, and the driving behavior of the kart was analyzed by measuring its vertical displacement.