• Title/Summary/Keyword: Copper Pipe

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Bonding Mechanism of Direct Copper to Glass Seal in an Evacuated Tube Solar Collector (태양열 집열기에 사용되는 구리-유리관 접합기구)

  • 김철영;남명식;곽희열
    • Journal of the Korean Ceramic Society
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    • v.38 no.11
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    • pp.1000-1007
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    • 2001
  • In an evacuated tube solar collector, the stable sealing of the heat pipe to the glass tube is important for the collector to use for a long period of time. The sealing of copper tube to the glass is quite difficult because of the large differences in the physical and chemical properties of the two materials. In this study, therefore, a proper copper oxide layer was induced to improve the chemical bonding of the two materials, and the oxidation state of copper and the interface between copper and glass were examined by XRD, SEM and EDS. Its bonding strength was also measured. Cu$_2$O was formed when the bare copper was heat-treated under 600$^{\circ}C$, while CuO oxide layer was formed above that temperature. The bonding state of CuO to the copper was very poor. The borate treatment of the copper, however, extend the stable forming of Cu$_2$O layer to 800$^{\circ}C$. Borosilicate glass tube was sealed to a copper tube by Housekeeper method only when the sealing part was covered with Cu$_2$O layer. The bonding strength at the interface was measured 354.4N, its thermal shock resistance was acceptable.

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Investigation on Causes of Pitting Corrosion in Sprinkler Copper Tubes (스프링클러 동배관의 공식부식 발생원인)

  • Lee, Jae-Bong;Jung, Hoseok
    • Corrosion Science and Technology
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    • v.13 no.1
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    • pp.6-14
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    • 2014
  • Copper metal is widely used in tubes installed in sprinkler water services because of its excellent corrosion resistance. Copper corrosion is considered to be insignificant in water system and the incident of copper pipeline failure is relatively low. However, pitting corrosion is a major problem with all copper tubes. In this study, leaked sprinkler copper tubes were collected from three different locations and examined on the causes of pitting corrosion of copper tubes in sprinkler water plumbing systems. Electrochemical tests such as potentiodynamic polarization, as well as surface and chemical analyses were performed. Results show that pitting corrosion of copper tubes were found as Type I pitting that the carbon film formed on the copper tubes have a harmful effects, causing the pinhole failure in the pipe and resulting in leakage of water. The contermeasures on Type I pitting corrosion of copper tubes were proposed.

A Study on the Miniature Loop Heat Pipe with Non-inverted Meniscus type Capillary Structure (Non-inverted Meniscus식 모세관 구조물을 이용한 소형 루프히트파이프에 관한 실험적 연구)

  • Chung, Won-Bok;Park, Soo-Yong;Doctarau, Viachaslau-V.
    • Proceedings of the KSME Conference
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    • 2007.05b
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    • pp.2142-2147
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    • 2007
  • Experimental study was conducted to evaluate the performance of a miniature loop heat pipe (MLHP) with non-inverted meniscus type capillary structure. All parts of MLHP in this study were made of copper including the capillary structure and the distilled water was used as a working fluid of MLHP. The outer diameter of evaporator was 9 mm and its length was 119 mm. The effective pore size of the capillary structure was 30 micron and its porosity was 60%. The vapor transport line, the liquid transport line and the condenser were consisted of single 4.0 mm copper tube. The distance between the evaporator and the condenser region was 200 mm and the length of the loop was 969 mm. This MLHP was operated successfully at any orientation but the gravity highly influenced the thermal performance of the MLHP. The maximum thermal load was 130 watts at the bottom heat mode and the 20 watts at the top heat mode.

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Effects of Diverse Water Pipe Materials on Bacterial Communities and Water Quality in the Annular Reactor

  • Jang, Hyun-Jung;Choi, Young-June;Ka, Jong-Ok
    • Journal of Microbiology and Biotechnology
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    • v.21 no.2
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    • pp.115-123
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    • 2011
  • To investigate the effects of pipe materials on biofilm accumulation and water quality, an annular reactor with the sample coupons of four pipe materials (steel, copper, stainless steel, and polyvinyl chloride) was operated under hydraulic conditions similar to a real plumbing system for 15 months. The bacterial concentrations were substantially increased in the steel and copper reactors with progression of corrosion, whereas those in stainless steel (STS) and polyvinyl chloride (PVC) reactors were affected mainly by water temperature. The heterotrophic plate count (HPC) of biofilms was about 100 times higher on steel pipe than other pipes throughout the experiment, with the STS pipe showing the lowest bacterial number at the end of the operation. Analysis of the 16S rDNA sequences of 176 cultivated isolates revealed that 66.5% was Proteobacteria and the others included unclassified bacteria, Actinobacteria, and Bacilli. Regardless of the pipe materials, Sphingomonas was the predominant species in all biofilms. PCR-DGGE analysis showed that steel pipe exhibited the highest bacterial diversity among the metallic pipes, and the DGGE profile of biofilm on PVC showed three additional bands not detected from the profiles of the metallic materials. Environmental scanning electron microscopy showed that corrosion level and biofilm accumulation were the least in the STS coupon. These results suggest that the STS pipe is the best material for plumbing systems in terms of the microbiological aspects of water quality.

Effects of the Sintered Wick Characteristics on the Heat Transport Limitations of the Heat Pipes (소결윅 특성이 히트파이프의 열수송 한계에 미치는 영향)

  • Kim, Keun-Bae;Kim, Yoo
    • Journal of the Korea Institute of Military Science and Technology
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    • v.9 no.2 s.25
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    • pp.127-135
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    • 2006
  • Experimental studies of the cylindrical sintered-copper wick heat pipes were carried out to investigate the capillary heat transfer characteristics. Six models of the sintered-copper wick heat pipes were manufactured and tested to evaluate the heat transport limitations and the thermal characteristics. Also the performance of the heat pipes was analyzed theoretically and compared with the test results. The heat pipe models are divided into two sintered-wick groups and the nominal particle sizes are $180{\mu}m$(wick #1) and $200{\mu}m$(wick #2) respectively The experimental results showed that, the porosity of wick #1 was higher than that of wick #2, and also the wick #1 was generally superior than the wick #2 for the heat transport capability. The maximum heat transport rates were increased as the wick thicknesses and the vapor temperatures were increased.

Experimental Investigations on the Temperature Characteristics of Oscillating Heat Pipe with Various Filling Ratio

  • Jeong, Hyo-Min;Chung, Han-Shik;Lee, Kwang-Sung;Tanshen, Md.Riyad;Lee, Tae-Jin;Lee, Sin-Il
    • Journal of Power System Engineering
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    • v.17 no.6
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    • pp.47-53
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    • 2013
  • The article focuses on the Temperature characteristics inside single loop oscillating heat pipe (OHPs). In this paper, heat pipe is experimentally studied thereby providing vital information on the parameter dependency of their thermal performance. The impact depiction has been done for the variation of tube model of the device. OHPs are made of copper capillary tubes of outer diameter 6.25 mm, inner diameter 4 mm heated by constant temperature water bath cooled by ambient temperature. Using four types of OHPs of copper capillary tubes length of 1500mm and HP length 650mm inside tubes working fluid is R-22 Pressure 8 bar and mass 34g,32g,28g,16g. The results indicate a strong influence of filling ratio on the performance.

An Experimental Study on the Thermal Performance of a Concentric Annular Heat Pipe

  • Boo Joon Hong;Park Soo Yong;Kim Do Hyoung
    • Journal of Mechanical Science and Technology
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    • v.19 no.4
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    • pp.1036-1043
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    • 2005
  • Concentric annular heat pipes (CAHP) were fabricated and tested to investigate their thermal characteristics. The CAHPs were 25.4 mm in outer diameter and 200 mm in length. The inner surface of the heat pipes was covered with screen mesh wicks and they were connected by four bridge wicks to provide liquid return path. Three different heat pipes were fabricated to observe the effect of change in diameter ratios between 2.31 and 4.23 while using the same outer tube dimensions. The major concern of this study was the transient response as well as isothermal characteristics of the heat pipe outer surface, considering the application as uniform heating device. A better performance was achieved as the diameter ratio increased. For the thermal load of 180 W, the maximum temperature difference on the outer surface in the axial direction of CAHP was $2.3^{\circ}C$ while that of the copper block of the same outer dimension was $5.9^{\circ}C.$ The minimum thermal resistance of the CAHP was measured to be $0.004^{\circ}C/W.$ In regard to the transient response during start-up, the heat pipe showed almost no time lag to the heat source, while the copper block of the same outer dimensions exhibited about 25 min time lag.

Analysis on Pressure and Temperature wave of Self Oscillating Heat Pipe (자려 진동 히트파이프의 압력 및 온도 파형 해석)

  • Choi, J.H.;Yoon, D.H.;Oh, C.;Kim, M.H.;Yoon, S.H.
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2000.11a
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    • pp.43-49
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    • 2000
  • Heat transfer characteristics of self oscillating heat pipe were experimentally investigated for the effect of fill charge ratios and heat loads. The heat pipe used for this study is made of copper capillary, has 0.002m internal diameter, a 0.34m length in one turn and consists of 19 turns. Heating and cooling section each have a length of 70mm. Water was used as working fluid inside heat pipe. As the experimental results, the self oscillating heat pipe was operated by self-exited oscillation and circulation of working fluid and the oscillation within the self oscillating heat pipe assumed chaotic behavior.

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A Study on the Evaluation of Pressure Resistance and Effective Thermal Conductivity of Thin Heat Pipes Using Polymer Compound Sheets for Bonding Metal Thin Plates (금속박판 접합용 고분자화합물시트를 이용한 박형 히트파이프 내압성 및 유효열전도율 평가에 관한 연구)

  • Yu, Byeong-Seok;Kim, Jeong-Hun;Kim, Dong-Gyu
    • Journal of the Korean Society of Industry Convergence
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    • v.24 no.4_2
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    • pp.509-515
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    • 2021
  • In this study, a pressure vessel for a heat pipe was fabricated by bonding a metal thin film using a polymer compound sheet. In order to confirm the applicability of the experimentally manufactured copper material thin heat pipe of 0.6 mm or less, the pressure resistance and effective thermal conductivity for pressure generated according to the type of the working fluid of the heat pipe were evaluated to suggest the commercialization potential of the thin heat pipe. As a result of evaluating the pressure resistance and effective thermal conductivity performance of the thin heat pipe, the following conclusions were drawn. 1) Using a PEEK-based polymer compound sheet, it was possible to fabricate a pressure vessel for a thin heat pipe with a pressure resistance of up to 1.0 MPa by bonding a copper thin film, and the possibility of commercialization was confirmed at a temperature below 120 ℃. 2) In the case of the effective thermal conductivity performance evaluation test, the effective thermal conductivity of ethanol was higher than that of FC72 and Novec7000, and in the case of ethanol, the maximum effective thermal conductivity was 2,851 W/mK at 3.0 W of heating.

A Study on the Thermal Performance of a Z-shaped Heat Pipe (Z자 형상을 갖는 히트파이프에 대한 열성능 연구)

  • Park, S.Y.;Boo, J.H.
    • Proceedings of the KSME Conference
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    • 2001.11b
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    • pp.741-745
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    • 2001
  • The necessity of a Z-shape heat pipe may occur in a special application such as a cooling module for an electronic equipment having a limited accessible space. Either of the two end part works as evaporator or condenser and the length of the middle part is 200mm. The heat pipe was made of 3/8 inch copper tube having 60 spiral groove with screw angle of 10 degrees. Water and acetone were used as working fluids. The fill charge ratio of the working fluid was varied for different values of thermal loads. The thermal resistance was calculated based on the temperature measurements along the heat pipe axis. The maximum thermal loads were 80W for water and 100W for acetone heat pipe. The optimum fill charge ratio was identified through a series of experiments.

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