• Title/Summary/Keyword: Cooling structure design

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Effect of Cooling Rate on the Prediction of Mechanical Properties of Al Alloys (알루미늄 합금 주물의 냉각 속도에 따른 기계적 성질 예측)

  • Dong, Quan-Zhi;Cho, In-Sung;Hwang, Ho-Young
    • Journal of Korea Foundry Society
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    • v.32 no.5
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    • pp.225-230
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    • 2012
  • In this study, a more practical and simulation approach which can predict the mechanical properties of aluminum alloys is proposed. First, cooling rate, micro-structure, and mechanical properties of casting product were measured through casting experiment. The relation between cooling rate and SDAS decrease exponentially and the linearly decreasing relation exist between SDAS and mechanical properties. Then, the cooling rate was calculated by casting process simulation and the mechanical properties were predicted by using the relations that were derived through experiment. Experimentally measured mechanical properties and predicted values by simulation were in the range of relatively small difference. The mechanical properties of various Al alloys are expected to be predicted by the casting process simulation before actual casting.

Optimal Design using Flow-structure Interaction Analysis Method of Engine Generator Cooling Fan (엔진발전기 냉각팬의 유동-구조 연성해석 기법을 이용한 최적설계)

  • Kim, Seung Chul
    • Journal of the Korean Institute of Gas
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    • v.24 no.3
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    • pp.47-53
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    • 2020
  • In this study, the optimization design data was presented by analyzing the performance and durability of the cooling fan by one-way fluid-structure interaction analysis of the cooling fan shape used in the engine generator. For this purpose, a steady-state analysis was performed on the flow field inside the cooling fan, and the durability was analyzed by using the steady-state calculation results as input data for structural analysis. Six types were modeled for fluid analysis by changing the blade and sweep angle of the cooling fan, and the ratio of mass flow rate and torque was best in A type, but B type with relatively large mass flow rate was the best. It was judged to have flow performance. As a result of examining the structural analysis by setting the four blade thickness of the B type selected through the fluid analysis, it was judged that B Type-3 is the most suitable when considering the fatigue safety factor.

Study on PCM Applied Thermal Storage Wall System to Reduce Cooling Energy (냉방에너지 저감을 위한 PCM적용 축열벽 시스템 연구)

  • Lee, Kyuyoung;Ryu, Ri;Seo, Janghoo;Kim, Yongseong
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.26 no.6
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    • pp.247-256
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    • 2014
  • The regulations to reduce energy consumption and carbon dioxide emission in building sectors are being developed and promoted all over the world. However, in Korea, as balcony extension of the apartments has been legally allowed, it became prevalent and resulted in excessive energy consumption. This study derived the possibility of PCM application to the thermal storage wall system through theoretical consideration and investigated the problems occurring when the balcony space has been extended to the diverted space. In addition, this study aims at the possibility of verifying the installation and confirming the cooling energy reduction effect, by conducting measuring tests with the actual installation of PCM applied thermal storage wall system. As a result of theoretical consideration, it is determined that the disadvantages with the existing thermal storage wall system can be complemented by applying PCM, and this study suggests the PCM applied Thermal Storage Wall System. The study was conducted on 1/6 of a miniature inner room of a domestic apartment with 84 $m^2$ of exclusive area. From the results of actual measurements, it is confirmed that the balcony extension structure can gain 11.3% of more calories than the existing balcony structure, resulting in the increase in cooling energy usage. It is determined that the installation of the PCM applied Thermal Storage Wall System may gain 25.2% of less calories to reduce cooling energy usage.

EFFECT OF THE CHANNEL STRUCTURE ON THE COOLING PERFORMANCE OF RADIATOR FOR TRANSFORMER OF NATURAL CONVECTION TYPE (자연대류를 이용한 변압기용 방열기의 채널 구조가 방열성능에 미치는 영향)

  • Kim, D.E.;Kang, S.;Suh, Y.K.
    • Journal of computational fluids engineering
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    • v.19 no.4
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    • pp.86-93
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    • 2014
  • Increased demand of power-transformer's capacity inevitably results in an excessive temperature rise of transformer components, which in turn requires improved radiator design. In this paper, numerical simulation of the cooling performance of an ONAN-type (Oil Natural Air Natural) radiator surrounded by air was performed by using CFX. The natural convection of the air was treated with the full-model. The present parametric study considers variation of important variables that are expected to affect the cooling performance. We changed the pattern and cross-sectional area of flow passages, the fin interval, the flow rate of oil and shape of flow passages. Results show that the area of flow passage, the fin interval, the flow rate of oil and shape of flow passages considerably affect the cooling performance whereas the pattern of flow passages is not so much influential. We also found that for the case of the fin interval smaller than the basic design, the temperature drop decreases while a larger interval gives almost unchanged temperature drop, indicating that the basic design is optimal. Further, as the flow rate of oil increases, the temperature drop slowly decreases as expected. On the other hand, when the shape of flow passages are changed, temperature drop is increased, indicating that the cooling performance is enhanced thereupon.

Effect of soil-structure interaction on the reliability of hyperbolic cooling towers

  • Liao, Wen;Lu, Wenda;Liu, Renhuai
    • Structural Engineering and Mechanics
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    • v.7 no.2
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    • pp.217-224
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    • 1999
  • A semi-stochastic process model of reliability was established for hyperbolic cooling towers subjected to combined loadings of wind force, self-weight, temperature loading. Effect of the soil-structure interaction on reliability was evaluated. By involving the gust factor, an equivalent static scheme was employed to convert the dynamic model to static model. The TR combination rule was used to consider relations between load responses. An analysis example was made on the 90M cooling tower of Maoming, Guangdong of China. Numerical results show that the design not including interaction turns to be conservative.

Engine room cooling system using jet pump (제트 펌프를 이용한 엔진 룸 냉각 시스템)

  • Lim, Jeong-Woo;Lee, Sang-Hyun
    • Proceedings of the KSME Conference
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    • 2000.04b
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    • pp.162-167
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    • 2000
  • Construction machinery includes an engine enclosure separated from a cooling system enclosure by a wall to reduce noise and advance cooling system performance. For this structure, however, the axial fan cannot be of benefit to the engine room, and so the temperature rise in the engine room makes several bad conditions. This paper proposes that hot air in engine room is evacuated tv secondary pipe using jet pump. This paper demonstrates the structure and the effect of jet pump and useful guideline on design of area, length, and shape of secondary pipe to maximize the effect of jet pump.

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Analysis on the Cooling Characteristics of a Channel with Pin-Fin Structure (핀-휜 구조물을 이용한 채널의 냉각특성 해석)

  • 신지영;손영석;이대영
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.15 no.8
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    • pp.667-673
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    • 2003
  • Recent trends in the electronic equipment indicate that the power consumption and heat generation in a chip increase as the components are miniaturized and the computing speed becomes faster. Suitable heat dissipation is required to ensure the guaranteed performance and reliable operation of the electronic devices. The aim of the present study is to investigate the forced-convective thermal-hydraulic characteristics of a pin-fin heat exchanger as a candidate for cooling system of the electronic devices. The influence of the structure of the pin-fin assembly on heat transfer is investigated by porous medium model. The results are compared with the experimental data or correlations of several researchers for the heat transfer coefficients for the channel flow with pin-fin arrays. Finally, the effects of design parameters such as the pin-fin diameter and the spacing are examined.

A Numerical Study on the Performance Analysis of the Plume Abatement NWD Cooling Tower (백연 방지를 위한 NWD냉각탑의 성능해석에 관한 수치해석적 연구)

  • 최창혁;최영기;소헌영
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.13 no.11
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    • pp.1049-1058
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    • 2001
  • The performance and design analysis for a NWD cooling tower using a combined wet and dry type fill are numerically investigated and compared with the experimental results. The Stoecker's method is applied to the wet section and LMTD or NTU-Effectiveness method to the wet and dry sections. The efficiency ratio of the NWD cooling tower to a wet type crossflow cooling tower is 59.34%. The predicted result shows a good agreement with the experimental data within 1.4% error. Plume abatement is far better with a NWD cooling tower than a counterflow cooling tower. It costs less than a conventional wet/dry tower because the finned exchanger is eliminated. This method also leaves out complexity in structure and Intricacy in operation.

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Design of air-cooled waste heat removal system with string type direct contact heat exchanger and investigation of oil film instability

  • Moon, Jangsik;Jeong, Yong Hoon;Addad, Yacine
    • Nuclear Engineering and Technology
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    • v.52 no.4
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    • pp.734-741
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    • 2020
  • A new air-cooled waste heat removal system with a direct contact heat exchanger was designed for SMRs requiring 200 MW of waste heat removal. Conventional air-cooled systems use fin structure causing high thermal resistance; therefore, a large cooling tower is required. The new design replaces the fin structure with a vertical string type direct contact heat exchanger which has the most effective performance among tested heat exchangers in a previous study. The design results showed that the new system requires a cooling tower 50% smaller than that of the conventional system. However, droplet formation on a falling film along a string caused by Rayleigh-Plateau instability decreases heat removal performance of the new system. Analysis of Rayleigh-Plateau instability considering drag force on the falling film surface was developed. The analysis results showed that the instability can be prevented by providing thick string. The instability is prevented when the string radius exceeds the capillary length of liquid by a factor of 0.257 under stagnant air and 0.260 under 5 m/s air velocity.

Design of the Thermally Conductive Mould to Improve Cooling Characteristics of Injection Mould for a Mouse (마우스 사출성형금형의 냉각 특성 향상을 위한 열전도성 금형 설계)

  • Ahn, Dong-Gyu;Kim, Hyun-Woo;Lee, Ki-Yong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.3
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    • pp.201-209
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    • 2009
  • The objective of present research work is to design the heat conductive mould to improve cooling characteristics of the injection mould for a mouse. In order to obtain the high cooling rate of the mould, a heat conductive mould with three different materials was designed. The materials of the base structure, the mid-layer and the molding part of the heat conductive mould were chosen as Cu-Ni alloy (Ampcoloy 940) to improve the heat conductivity of the mould, Ni-Cu alloy (Monel 400) to reduce a thermal stress, injection tool steel (P21), respectively. Through the three-dimensional transient heat transfer analysis and the thermal stress analysis, the effects of the geometrical arrangement of each material on the cooling characteristics and the thermal stress distribution were examined. From the results of the analyses, a proper design of the thermal conductive mould was obtained.