• Title/Summary/Keyword: Cooling fans

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Development of high performance and efficiency plastic axial fan by proximity cooling mold to minimize warpage (휨 변경 최소화 근접 냉각 금형을 통한 고성능 고효율 플라스틱 축류팬 개발)

  • Shin, Kwang-Ho;Kim, Mi-ae;Chea, Bo-Hae;Park, Sang-Wook;Kim, Yong-Dae
    • Design & Manufacturing
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    • v.13 no.1
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    • pp.61-67
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    • 2019
  • The cooling unit of the industrial showcase consists of a compressor, a condenser and an evaporator. An axial fan is used to circulate the air to improve the efficiency of the heat exchanger. In the past, aluminum fans have been used, which have problems such as low performance, efficiency, high failure rate, and high noise. This study is to develop high performance, high efficiency plastic fan replacing aluminum fan. A major factor in determining the performance and noise of an axial fan is the angle and cross-sectional shape of the blade, which is suitable for raising the lift force, thereby controlling the vortex, which is the main cause of noise and performance degradation. In order to produce a high efficiency injection molded fan, it is necessary to develop a mold that minimizes the deformation of the injection process for the designed shape. In this study, we developed a high efficiency, low noise plastic injection fan with more than 11% performance improvement and noise reduction compared to conventional aluminum fan.

Selection of Number of Fans in an Air-Cooled Condenser of a 150 MW Thermal Power Plant according to Ambient Air Temperature (대기온도 변화에 따른 150 MW 화력발전소용 공랭식 복수기 송풍기수 선정)

  • Hwang, Yong-Hoon;Heo, Ki-Moo;Yoon, Sung-Hoon;Moon, Yoon-Jae;Lee, Jae-Heon;Moon, Seung-Jae
    • Plant Journal
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    • v.10 no.4
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    • pp.24-28
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    • 2014
  • During this study, number of fan by ambient air temperature that condenser pressure satisfies steam turbine exhaust pressure condition with intervals of $3^{\circ}C$ within the 150 MW thermal power plant site temperature range of $-17.1^{\circ}C$ to $36.7^{\circ}C$ was reviewed. An air cooled condenser changes its operating pressure influenced by cooling air circulation amount by atmospheric temperature and number of fan. For stable power plant operation, these were confirmed to maximize a quantity of air-cooled condenser fans at above or equal from design ambient temperature and to reduce an amount of circulating air to an air cooled condenser by depending on a quantity of fan considering exhaust pressure operation condition of a steam turbine at below design ambient temperature.

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Effect of Cooling Fan on Domestic Small Diesel Engine (소형(小型)디젤기관(機關)의 냉각(冷却)홴의 성능(性能)에 관(關)한 연구(硏究))

  • Kim, Sung Rai;Myung, Byung Soo
    • Korean Journal of Agricultural Science
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    • v.19 no.1
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    • pp.97-102
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    • 1992
  • As engine is produced with foreign technology, basic data for cooling fan are very few in korea. Therefore, an experiment was performed to obtain data on cooling fans for the cooling system. The results obtained are summarized as follows: 1. Efficiency of cooling fan was 49.9% while the engine eras running at the rated power. 2. Shaft power of the fan was 0.5 kW maximum at the rated power. 3. Air flow rate of the fan was $12.9m^3/min$. at the rated power. 4. Static pressure of the fan was 29.8 mmHg at the rated power.

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THERMAL-FLUID ANALYSIS FOR COOLING PERFORMANCE IMPROVEMENT OF 3.3KV(105A) COMPACT RACK TYPE MEDIUM VOLTAGE INVERTER SYSTEM (3.3kV(105A) COMPACT RACK TYPE 고압 인버터 시스템의 방열 성능 향상을 위한 열유동 해석)

  • Kim, S.Y.;Kim, S.D.;Ryoo, S.R.;You, N.K.;Kim, T.B.;Hong, C.O.;Ko, H.S.
    • Journal of computational fluids engineering
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    • v.19 no.3
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    • pp.24-28
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    • 2014
  • With ever rising concerns about saving of fossil fuel resource, there have been an increasing demand for use of energy more efficiently. The electric motor driven inverters can be a great help to improve energy efficiency. They are also used to control the motor speed to the actual need. Therefore the use of them can lead to reduce energy consumption. In particular, the medium voltage(MV) drive systems used for pumps, fans, steel rolling mills and tractions have widespread applications in the industry. They cover power ratings from 0.4MW to 40MW at the MV level of 2.3kV to 13.8kV. The majority of the installed MV drive systems however, are in the 1MW to 4MW range with voltage rating from 3.3kV to 6.6kV. But they are required to reduce size and weight like other power electronic equipments. In this paper, we studied on the 3.3kV(105A) compact rack type inverter system for improving the cooling efficiency. At first, we confirmed the tendency of temperature with computational simulation using ANSYS ICEPAK and actual experimental tests. And then we researched thermal performance improvement designs in order to reduce temperature of the transformer for the safe operation. It can reduce temperature of transformer that using pipe type flow guide in the system. As a result, we found out more efficient solution by thermal-fluid analysis.

A Study on Alternative Fan Selection and Verification in Military Electronic Equipment (방산용 전자장비의 팬 선정 및 검증에 관한 연구)

  • Jin, Sung Eun;Kim, Hwan Gu;Yoon, Eui Youl;Jeon, Hee Ho;Kim, Seung Jun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.11
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    • pp.1091-1097
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    • 2017
  • Sales of commercial-type cooling fans intended for application in military electronics are often discontinued during equipment production. This results in requirements for alternative fan selection as well as equipment performance and reliability tests, such as high-temperature operation testing. This study deals with alternative fan selection and verification methods that can be used during the production process. First, an alternative fan was selected by calculating the flow and pressure required to effectively cool the equipment, then the feasibility of the selected fan was verified using a reliable CFD heat dissipation analysis model. Following this, a high-temperature operation test was performed using the alternative fan in the equipment. Results demonstrated that the equipment satisfied its required function in a high-temperature environment, and the main parts as well as internal air temperature were found to be thermally stable.

Analysis of Causes PCB Failure for Collective Protection Equipment and Improvement of Quality (집단보호장비 내의 회로카드조립체 고장 원인 분석 및 품질 향상)

  • Pak, Se-Jin;Ki, Sang-Sik
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.5
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    • pp.87-92
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    • 2019
  • This study is the analysis of causes of printed circuit board (PCB) in collective protection equipment failure and quality improvement. The equipment is a component of the weapon system currently in operation and serves to defend against enemy chemical and biological attack as well as heating and cooling functions. However, during operation in the military, fans of condensate assembly failed to operate. The cause of the failure is the burning of PCB. It was found that the parts were heated according to the continuous cooling operation under the high temperature environmental conditions. Accordingly, the electronic components exposed to high temperature were deteriorated and destroyed. To solve this problem, PCB apply to heatsink. The performance test of improved PCB has been completed. Futhermore system compatibility, positive pressure maintenance and noise test were performed. This improvement confirmed that no faults have occurred in PCB so far. Therefore, the quality of the equipment has improved.

Hybrid Three-Level DC/DC Converter using an Energy Recovery Snubber (에너지회생스너버를 적용한 하이브리드 3레벨 DC/DC 컨버터)

  • Heo, Ye-Chang;Joo, Jong-Seong;Harerimana, Elysee-Malon;Kim, Eun-Soo;Kang, Cheol-Ha;Lee, Seung-Min
    • The Transactions of the Korean Institute of Power Electronics
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    • v.22 no.1
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    • pp.36-43
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    • 2017
  • This paper describes a hybrid multi-output three-level DC/DC converter suitable for a wide, high-input voltage range of an auxiliary power supply for a high-power photovoltaic generating system. In a high-power photovoltaic generating system, the solar panel output voltage depends on solar radiation quantity and varies from 450Vdc to 1100Vdc. The proposed hybrid multi-output three-level DC/DC converter, which is an auxiliary power supply, would be used as power source for control printed circuit boards and relay and cooling fans in a high-power photovoltaic generating system. The proposed multi-output ($24V_{DC}/30A$, $230V_{DC}/5A$) hybrid three-level boost converter, which uses an energy recovery snubber, is controlled by variable-frequency and phase-shifted modulations and can achieve zero-voltage switching with all operating conditions of input voltage and load range. Experimental results of a 2kW prototype are evaluated and implemented to verify the performance of the proposed converter.

Design and Control of Braking Chopper Circuit for Ventilation Inverter of Traction Control System (고속전철용 추진제어장치의 냉각용 인버터를 위한 제동초퍼 회로 설계 및 제어)

  • Cho, Sung-Joon
    • Proceedings of the KIPE Conference
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    • 2011.07a
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    • pp.314-315
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    • 2011
  • This paper introduces the design and control method of braking chopper circuit which can supply input power to ventilation inverter of traction control system. The DC input voltage from auxiliary block (static inverter) is normally used as an input of ventilation inverter. It converts DC input to AC output voltage to drive cooling fans for traction control system and traction motors. The electrical braking force is very important for high speed train to guarantee safety even though the train is running in the dead section where the pantograph voltage is not supplied. When the high speed train decelerate speed in dead section, the regenerative energy is dissipated by braking resistor. This paper proposed the braking chopper control method to implement rheostatic braking function and the appropriate chopper circuit for supplying voltage source to ventilation inverter during rheostatic braking mode. The proposed chopper circuit makes it possible for traction control system to regenerate power continuously regardless of the existence of pantograph voltage. The feasibility of proposed braking chopper control and circuit were proven by inertia load test and actual train field test.

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Characteristics Analysis of Segmental Rotor Type 3-Phase SRMs (분절회전자형 3상 SRM의 특성해석)

  • Xu, Zhenyao;Lee, Dong-Hee;Ahn, Jin-Woo
    • The Transactions of the Korean Institute of Power Electronics
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    • v.21 no.1
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    • pp.1-9
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    • 2016
  • In this study, two types of switched reluctance motors (SRMs) with segmental rotors are presented in detail. The first is a 6/5 segmental rotor type, whereas the second is a 12/8 segmental rotor type. Both motor types have the same stator, rotor, and winding configurations. The stator is constructed with special stator poles, namely, exclusively designed exciting and auxiliary poles. The rotor is constructed from a series of discrete segments, each of which is embedded into the nonmagnetic isolator. The windings are only wound on the exciting poles, and no winding is wound on the auxiliary poles. Given these configurations, short flux paths and high flux-linkage utilization rate are achieved in the proposed motors, which may reduce the magnetomotive force requirement and increase the electrical utilization of a machine. To verify the effectiveness of the proposed motors, their characteristics, such as magnetic flux distribution, flux-linkage, torque, radial force, and efficiency, are analyzed and compared with those of a conventional 12/8 SRM. Meanwhile, two prototypes, one for each proposed segmental rotor type, are also designed and manufactured. Finally, the validity of the proposed motors is further verified by test results.

Comparative analysis on environment control systems for glasshouses and plastic houses (유리온실과 플라스틱 온실의 환경조절시스템 비교분석)

  • Nam, Sang-Woon;Shin, Hyun-Ho;Seo, Dong-Uk;Yu, In-Ho
    • Korean Journal of Agricultural Science
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    • v.41 no.3
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    • pp.251-258
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    • 2014
  • In order to set up the basic environmental control systems which the new concept greenhouses have to equip, greenhouse characteristics, environmental management and control systems in domestic glasshouses and plastic houses were investigated and analyzed comparatively. Survey results on the width, length, eaves height, and the number of spans etc. showed that glasshouses were bigger than plastic houses significantly. New concept greenhouses claim to be plastic houses, but it will be reasonable to follow the specifications of the glasshouse. Specifications to be applied to new concept greenhouses were proposed as follows; hot water heating systems, aluminum screens as the thermal curtain, evaporative cooling systems, roof vents on the ridge, circulation fans, $CO_2$ enrichment, hydroponic systems, and automatic irrigation control systems. Environmental measurement systems for the indoor and outdoor temperature, humidity, light, wind speed and indoor $CO_2$ concentration have to be fully equipped. The automatic control system has to be as a complex environmental control system, not a single item control system. Also, for stable dissemination, domestically producing complete greenhouse control system should be made as soon as possible.