• Title/Summary/Keyword: Cooling Plates

Search Result 133, Processing Time 0.022 seconds

The Distribution of Residual Stresses in Quenched Plastic Parts including Fee Volume Theory (자유체적이론을 고려한 플라스틱의 급냉시 잔류응력의 분포)

  • 김종선
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 2000.04a
    • /
    • pp.106-111
    • /
    • 2000
  • The residual stresses in molded plastic parts can be divided into the flow induced residual stresses produced in flowing stages and the thermally induced residual stresses produced in cooling state. Reducing residual stresses in the final parts is one of the goals in recent study. The present study focused on comparing the predicted values for thermal residual stresses in freely and constrained quenched plastic plates with and without free volume theory. As a result the final residual stresses showed the opposite pattern in thickness direction. furthermore by applying free volume theory the predicted residual stress at the center showed about 50% of the values without free volume theory for constrained quenched case.

  • PDF

An Experimental Study on Underwater Wet Arc Welding and Weldability (TMCP강의 수중 ARC용접 실험과 용접성)

  • 오세규;김민남
    • Journal of Ocean Engineering and Technology
    • /
    • v.1 no.2
    • /
    • pp.67-73
    • /
    • 1987
  • The feasibility for a practical use of underwater wet arc welding process is experimentally investigated by using low hydrogen and high oxide type electrodes and TMCP steel plates. Main results are summarized as follows: 1)The absorption speed of the coated low hydrogen and high titanium oxide type eletrodes becomes constant after about 30 minutes in water, and more steeping time in water does not influnce welding arc behavior. 2) By bead appearance and X-ray inspection, the high titanium oxide type electrode is better than the low hydrogen type in underwater arc welding process. 3) The mechanical properties of underwater wet arc welds depend upon welding conditions more than those of in-air welds, and the optimum welding condition can be obtained. 4) Because of quenching effect by rapid cooling rate in underwater wet welding, the maximum hardness of HAZ is increased relatively higher in underwater wet welding, process.

  • PDF

Temperature Controllable HPLC Column for Preparative Fractionation of Polymers

  • Im, Kyu-Hyun;Park, Hae-Woong;Kim, Young-Tak;Chang, Tai-Hyun
    • Macromolecular Research
    • /
    • v.16 no.6
    • /
    • pp.544-548
    • /
    • 2008
  • An HPLC column with a self-contained temperature control device was constructed for preparative temperature programmed interaction chromatography. Two Peltier plates were attached to a large bore column ($120{\times}22\;mm$ i.d.) and the column temperature was controlled by PID mode feed back control. At a flow rate of 1.5 mL/min, the column temperature could be increased and decreased at a rate as high as $50^{\circ}C/min$ and $10^{\circ}C/min$, respectively, which is much faster than using a column jacket and bath/circulator. The rapid heating and cooling rates allows a high repetition rate of chromatographic fractionation. The performance of the temperature controllable column was demonstrated successfully by the fractionation of homo-polymer precursors from diblock copolymers.

Study on Residual Stress Distribution in Thick Plate Welded Material Using Indentation Equipment (압입시험기를 이용한 후판용접재의 잔류응력 분포에 관한 연구)

  • Huh, Sun-Chul;Kim, Gwi-Nam;Lee, Jong-Seok;Park, Cheol-Hong;Park, Joun-Sung;Park, Won-Jo
    • Journal of Ocean Engineering and Technology
    • /
    • v.25 no.6
    • /
    • pp.66-71
    • /
    • 2011
  • Recently, the production of shipbuilding and offshore plant industries, with a trend toward large structures, has led to an increased use of high strength ultra-thick plates. The use of ultra-thick plates increases the welding tasks, and the welding process generates distortion and residual stress in the weldment because of the rapid heating and cooling. Welding distortion and residual stress in the welded structure resulte in many troubles such as deformation and life deterioration. In particular, the welding residual stress has an important effect on welding deformation, fatigue, buckling strength, brittleness, etc. The purpose of this study was to evaluate the residual stress at a multi-pass weldment using an experimental method for EH36 high-tension steel. In this experimental method, AIS3000 was used to measure the residual stress of a welded part, HAZ, and base metal; EPMA and XRD were used to study the material properties.

Thermoacoustic Refrigerating System, Part II : Implementation and Experiment (열음향 냉장시스템 (II) : 제작 및 실험)

  • Hah, Zae-Gyoo;Ahn, Chul-Yong;Sung, Keong-Mo
    • The Journal of the Acoustical Society of Korea
    • /
    • v.14 no.6
    • /
    • pp.13-20
    • /
    • 1995
  • In this paper, the thermoacoustic refrigerating system was implemented and its operation was experimentally verified. The system is composed of several parts ,4 inch midrange speaker, speaker housing, chamber, stack housing, stack of plates, heat exchangers, thin pipe and cavity. The system is filled with He gas at 10 bar and contains T-type thermocouples and condenser microphone for measuring the temperature and pressure inside, respectively. In addition, cooling water is used for protecting speaker from thermal destruction and cooling down the hot heat exchanger. For the experimental verification of the implemented refigerating system, electrical impedance and resonance characteristics were measured. The results showed that it was most efficient to drive the system at 340 Hz. When operated at 340 Hz, $30^\circ{C}$ environments and 50 electical watts, the temperature of the cold region decreased by $16^\circ{C}$. The dissatisfaction mainly comes from the incomplete thermal insulation of the cold region. We also pointed out some guidelines to improve the performance for later study.

  • PDF

Study on the tensile restraint crack characteristics in underwater welds of marine steel plates (선용 강판 수중용접부의 인장 구속 균열 특성에 관한 연구)

  • 오세규;강문호;김민남
    • Journal of Advanced Marine Engineering and Technology
    • /
    • v.11 no.3
    • /
    • pp.45-52
    • /
    • 1987
  • Generally the factors affected largely by the cold cracking sensitivity of the weld are the quantity of the diffusible hydrogen, the brittleness and hardness of the bond area and the tensile restraint stress. These factors have relation each other, and if we can reduce one of these factors, it becomes instrumental to the root cracks prevention of weld. This study deals with the gravity type-underwater-welding of KR Grade A-3 marine steel plate using E4303 welding electrode in order to compare wet-underwater-welding with in-air- welding, resulting in obtaining the tensile restraint characteristics, the hardness distribution, the quantity of diffusible hydrogen and the macro- and micro-crack properties in both underwater and in-air welds. The main results obtained are as follows: 1) The quantity of diffusible hydrogen measured for 48 hours is about 18cc/100g-weld-metal for the in-air-weld of one pass and about 48cc/100g-weld-metal for the underwater-weld of one pass which is about 3 times penetration of diffusible hydrogen compairing with the case of the in-air-weld. However, it was experimentally confirmed that, by the multi-pass welding of 2 to 5 passes, the diffusible hydrogen in the underwater weld metal can be reduced as much as 27 to 49%. 2) The hardness of the weld metal indicates the highest value in the heat affected zones of underwater weld for more rapid cooling rate, resulting in the higher sensitivity of cold cracking. So, it is desirable to soften the higher hardness in the HAZ by tempering effect such as the multi-pass welding in the underwater welding. 3) At the bond vicinity of the underwater weld HAZ, micro cracks were found as resulted by both more rapid cooling rate and more diffusible hydrogen and also by the stress corrosion cracking under the tensile restraint stress in the underwater. But this could be prevented by the tempering effect of the following weld bead such as the multi-pass welding.

  • PDF

Prevalence and Microbial Flora of Chicken Slaughtering and Processing Procedure

  • Seol, Kuk-Hwan;Han, Gi-Sung;Kim, Hyoun Wook;Chang, Oun-Ki;Oh, Mi-Hwa;Park, Beom-Young;Ham, Jun-Sang
    • Food Science of Animal Resources
    • /
    • v.32 no.6
    • /
    • pp.763-768
    • /
    • 2012
  • This study has been performed to measure the prevalence and microbial flora on chicken slaughtering as well as the processing process from the months of October to November. Whole-chicken rinsing technique was used in order to analyze the incidence of microorganisms on chicken carcass at the stage before chilling (after evisceration), after chilling and after cutting. The swab technique was used on processing the processed samples, such as working plates and cutting knives. Brine and cooling water from four cooling tubs were taken from each processing processes and were used as samples. Furthermore, the matrix-assisted laser desorption/ionization mass spectrometry (MALDI MS) for whole cell fingerprinting in combination with a dedicated bioinformatic software tool was used to identify the isolated microorganisms. Of the tested samples and processes, brine ($4.50{\pm}0.64$ Log CFU/mL) and chicken carcass before chilling ($4.15{\pm}0.46$ Log CFU/mL) showed the highest population of microorganisms; the predominant microbial flora of them were Moellerella wisconsensis (54.84%), a member of the Enterobacteriaceae family, and Escherichia coli (60.36%), respectively. However, the predominant microbial flora of cut carcass was changed to Staphylococcus aureus (27.32%), which is a kind of pathogenic microorganism that can cause a food-borne illness. Therefore, the slaughtering and processing procedure of chicken are needed to be controlled more hygienically.

Impact Toughness and Microstructure of the Weld Metal by Tandem Electro-Gas Welded EH40 Steel (EH40 강의 Tandem EGW 용접부 미세조직과 충격인성 특성)

  • Park, Tae Gyu;Kim, Jeon Min;Yoon, Hye Young;Lee, Je Hyun;Chung, Won Jee;Kim, Ho Kyeong
    • Korean Journal of Metals and Materials
    • /
    • v.48 no.11
    • /
    • pp.1021-1027
    • /
    • 2010
  • The charpy impact property was lower at the surface and middle regions than that at the root region in metal welded by Tandem EGW of 82 mm thick EH40-TM steel plates. Temperature distribution in the weld sample and the heating/cooling temperature throughout the various regions in the weld metal were estimated by the commercial weld simulation program SYSWELD. The microstructure of the weld metal consisted of acicular ferrite and grain boundary ferrite. Grain boundary ferrite in the acicular ferrite matrix was found more in the surface and middle regions than in the root region, and the acicular ferrite was also coarser in the surface and middle regions where the impact toughness was lower and the input temperature was higher. Our results indicated that the impact toughness property was related to the microstructure morphology, the distribution of grain boundary ferrite, and the acicular ferrite.

Effect of Hot-stamping Heat Treatment on the Microstructure of Al-Segregated Zone in TWB Laser Joints of Al-Si-coated Boron Steel and Zn-coated DP Steel (Al-Si 도금된 보론강과 Zn 도금된 DP강 TWB 레이저 용접부내의 Al-편석부 미세조직에 미치는 핫스탬핑 열처리의 영향)

  • Jung, Byung Hun;Kong, Jong Pan;Kang, Chung Yun
    • Korean Journal of Metals and Materials
    • /
    • v.50 no.6
    • /
    • pp.455-462
    • /
    • 2012
  • Al-Si coated boron steel and Zn coated DP steel plates were laser-welded to manufacture a Tailor Welded Blank (TWB) for a car body frame. Hot-stamping heat treatment ($900^{\circ}C$, 5 min) was applied to the TWB weld, and the microstructural change and transformation mechanism were investigated in the Al-rich area near the bond line of the Al-Si coated steel side. There was Al-rich area with a single phase, $Fe_3(Al,Si)$, which was transformed to ${\alpha}-Fe$ (Ferrite) after the heat treatment. It could be explained that the $Fe_3(Al,Si)$ phase was transformed to ${\alpha}-Fe$ during heat treatment at $900^{\circ}C$ for 5 min and the resultant ${\alpha}-Fe$ phase was not transformed by rapid cooling. Before the heat treatment, the microstructures around the $Fe_3(Al,Si)$ phase consisted of martensite, bainite and ${\alpha}-Fe$ while they were transformed to martensite and ${\delta}-Fe$ after the heat treatment. Due to the heat treatment, Al was diffused to the $Fe_3(Al,Si)$ and this resulted in an increase of Al content to 0.7 wt% around the Al-rich area. If the weld was held at $900^{\circ}C$ for 5 min it was transformed to a mixture of austenite (${\gamma}$) and ${\delta}-Fe$, and only ${\gamma}$ was transformed to the martensite by water cooling while the ${\delta}-Fe$ was remained unchanged.

Effect of Vanadium and Boron on Microstructure and Low Temperature Impact Toughness of Bainitic Steels (베이나이트강의 미세조직과 저온 충격 인성에 미치는 바나듐과 보론의 영향)

  • Huang, Yuanjiu;Lee, Hun;Cho, Sung Kyu;Seo, Jun Seok;Kwon, Yongjai;Lee, Jung Gu;Shin, Sang Yong
    • Korean Journal of Materials Research
    • /
    • v.31 no.3
    • /
    • pp.139-149
    • /
    • 2021
  • In this study, three kinds of bainitic steels are fabricated by controlling the contents of vanadium and boron. High vanadium steel has a lot of carbides and nitrides, and so, during the cooling process, acicular ferrite is well formed. Carbides and nitrides develop fine grains by inhibiting grain growth. As a result, the low temperature Charpy absorbed energy of high vanadium steel is higher than that of low vanadium steel. In boron added steel, boron segregates at the prior austenite grain boundary, so that acicular ferrite formation occurs well during the cooling process. However, the granular bainite packet size of the boron added steel is larger than that of high vanadium steel because boron cannot effectively suppress grain growth. Therefore, the low temperature Charpy absorbed energy of the boron added steel is lower than that of the low vanadium steel. HAZ (heat affected zone) microstructure formation affects not only vanadium and boron but also the prior austenite grain size. In the HAZ specimen having large prior austenite grain size, acicular ferrite is formed inside the austenite, and granular bainite, bainitic ferrite, and martensite are also formed in a complex, resulting in a mixed acicular ferrite region with a high volume fraction. On the other hand, in the HAZ specimen having small prior austenite grain size, the volume fraction of the mixed acicular ferrite region is low because granular bainite and bainitic ferrite are coarse due to the large number of prior austenite grain boundaries.