• Title/Summary/Keyword: Continuous welded rail

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A Comparative Study between the Deterministic and Probabilistic Approach Analysis on Buckling Stability of CWR Tracks (CWR 궤도의 좌굴 안정성에 대한 결정론적 해석과 확률론적 해석 비교)

  • Bae, Hyun-Ung;Choi, Jin-Yu;Shin, Jeong-Sang;Kim, Jong-Jung;Lim, Nam-Hyoung
    • Proceedings of the KSR Conference
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    • 2011.05a
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    • pp.988-992
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    • 2011
  • The buckling characteristics of the continuous welded rail track(CWR) is uncertainly varied by many influence factors, such as rail temperature, operating conditions of a train and maintenance of the track etc. Therefore, applying the probabilistic approach method is essential to rationally consider uncertainty and randomness of the various parameters that affect the track buckling. In this study, the probabilistic approach analysis was carried out and the results were compared with the deterministic approach using the buckling probability evaluation system of CWR tracks developed by our research team. From the comparison, it was identified that a probabilistic approach can quantitatively assess the reliability of the CWR tracks based on failure probability and can be used as a tool for decision making in track design, maintenance and operating etc.

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Buckling Sensitivity of CWR Tracks according to the Characteristics of the Probability Distribution of the Lateral Ballast Resistance (도상횡저항력의 확률분포 특성에 따른 CWR 궤도의 좌굴 민감도)

  • Yun, Kyung-Min;Bae, Hyun-Ung;Kang, Tae-Ku;Kim, Myoung-Su;Lim, Nam-Hyoung
    • Proceedings of the KSR Conference
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    • 2011.05a
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    • pp.423-426
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    • 2011
  • The excessive axial load occurred in an immovable zone of continuous welded rail(CWR) tracks threatens the security of running trains due to the track buckling in extreme hot summer. The influence factors, such as rail temperature for compressive stress, ballast resistance for track stiffness and initial imperfection of track for tracks irregularity are uncertain track parameters that are randomly varied by climate conditions, operating conditions and maintenance of track etc. So, buckling of CWR tracks has very high uncertainties. Therefore, applying the probabilistic approach method is essential in order to rationally consider the uncertainty and randomness of the various parameters. In this study, buckling sensitivity analysis was carried out with respect to the characteristics of probability distribution of lateral ballast resistance using the buckling probability evaluation system of CWR tracks developed by our research team.

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Characteristics of the stress on CWR for railway bridge design (교량설계를 위한 장대레일 축력 특성 분석)

  • Choi, Il-Yoon;Cho, Hyun-Cheol;Choi, Jin-Yu;Yang, Sin-Chu
    • Proceedings of the KSR Conference
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    • 2007.11a
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    • pp.1395-1400
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    • 2007
  • Characteristics of the stress on Continuous Welded Rail(CWR) were investigated to apply to design procedure for railway bridge design. Actions due to change in temperature, braking/traction and bending of the deck were considered in this interaction analysis between CWR and bridge deck. The bridge parameters such as static arrangement of the deck and support stiffness were taken into consideration to examine the influence of the parameters on the additional rail stress. The final results of this study, which include the displacement as well as the stress will be presented in the form of the design chart in future.

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Analysis of CWR track on the High-Speed Railway Bridges considering the Expansion Length of Bridge Deck (고속철도교량의 온도신축길이 변화를 고려한 교량상 장대레일의 거동 해석)

  • Kang Jae-Yoon;Kim Byung-Suk;Kwark Jong-Won;Choi Eun-Suk;Chin Won-Jong
    • Proceedings of the KSR Conference
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    • 2004.10a
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    • pp.806-811
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    • 2004
  • Currently, in the design criteria for the high speed railway bridges, the maximum distance between bridge expansion joint is limited to 80m using a continuous welded mil, in order to limit the additional stress in the rail due to the rail-bridge interaction. In the past study on the resonance effect of HSR train, it is known that the reduction of resonance and dynamic responses of bridge deck occurs at the specific expansion length of 28.05m and 46.75m. In this study, the stability of track structure on the HSR bridges with expansion length of 90m has checked by finite element method. And the track behavior including mil stresses and relative displacements are compared to the current state of track structures on the bridge system with 80m long expansion length.

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Statistical Characteristics for Longitudinal Friction Behavior of Rail Fastening System for Concrete Track (콘크리트 궤도용 레일체결장치의 종방향 마찰거동에 대한 통계적 특성)

  • Bae, Hyun-Ung;Park, Sang-Jun;Yun, Kyung-Min;Park, Beom-Ho;Lim, Nam-Hyoung
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.11
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    • pp.7870-7877
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    • 2015
  • In the case of CWR (Continuous welded rail) located on the railway bridge, the CWR has additional axial force due to interaction of bridge and track. Therefore, the CWR tracks located on the bridge have to secure the safety of running train and CWR track through mitigating influence for interaction of bridge and track. The railway design guide in Korea (KR C-08080) provides a certain value for property of longitudinal friction behavior of rail fastening system that is major parameter of interaction behavior by applying European codes. However, in order to apply to domestic railway, it is necessary to review property characteristics of the rail fastening system in actual use. In this paper, the experiment for longitudinal friction behavior of rail fastener applied to concrete track on the railway bridge in Korea was carried out, and statistical characteristic for property of the rail fastener was analyzed from the result of the experiment.

A Study on T-Joint Welding by High Power Fiber Laser of SAPH Steel Plate for Automobile (자동차용 강판 SAPH의 고출력 파이버 레이저에 의한 T형상 용접특성에 관한 연구)

  • Oh, Yong-Seok;Yoo, Young-Tae;Shin, Ho-Jun
    • Transactions of the Korean Society of Automotive Engineers
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    • v.17 no.3
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    • pp.35-44
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    • 2009
  • The purpose of this paper is to describe experimental results about the T-joint welding of the high power continuous wave (CW) fiber laser for SAPH steel plate for seat frame of car. The seat rail is a part of seat frame of cars. The assembling method is mostly fix up using a bolt and nut. But this assembling method has many demerits in productivity such as increasing work process and material cost. This paper presents an experimental study about Laser T-Joint weldability of seat rail. Laser welding has many advantages in lightness and saving material costs of seat frame. The laser beam was moved along the work pieces by six axis robot with process optical fiber. The laser beam is focused with a welding head within incident angle $15{\sim}45^{\circ}$ for the purpose of the T-joint welding through two side full penetration. The range of the root gap size is less than ${\leq}0.4mm$. Optical microscopy SEM were performed to observe the micro structures and determine the structures of welded zone.

Estimation of the Roadbed Settlement and Bearing Capacity According to Radius of Curve and Cant in Railroad (철도의 곡선반경 및 캔트에 따른 노반의 침하 및 지지력 산정)

  • Jeon, Sang-Soo;Eum, Gi-Young;Kim, Jae-Min
    • Journal of the Korean Society of Hazard Mitigation
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    • v.7 no.1 s.24
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    • pp.29-38
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    • 2007
  • The research on the track performance and stability of the tilting-train was performed and the settlement of the roadbed was estimated as the tilting train was being operated on the rail joint under the allowable velocity subjected to the track performance and the stability of the tilting-train. Since the impact on the continuous welded rail (CWR) induced by the tilting-train loading is different from the impact on the rail joint, it needs to investigate the settlement of the roadbed beneath the CWR. In this study, when the tilting-train is being operated on the CWR under the allowable velocity subjected to the track performance and the stability of the tilting-train, the settlement and bearing capacity of the roadbed beneath the CWR have been evaluated using numerical analysis and compared with those beneath the rail joint. The numerical results show that the settlements of the roadbed beneath CWR and rail joint are amount to 71.2% and 88.8% of the allowable settlement, respectively. And the stresses are amount to 10.4% and 12.1% of the allowable bearing capacity, respectively.

Evaluation of Installation Length of CWR Considering Rail Tenser's Capacity And Track Maintenance (레일긴장기의 성능을 고려한 효율적인 장대레일 설정방법)

  • Park, Ok-Jeong;Kim, Eung-Rok
    • Proceedings of the KSR Conference
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    • 2010.06a
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    • pp.72-79
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    • 2010
  • The significant of continuous welded rail (CWR) management is growing because KORAIL has the plan to convert the whole of conventional railway lines into CWRs through continuous activities since constructed the CWR track with 1.8km in Gyeongbu line in 1966. The CWR recently is needed a efficient management method because it is difficult to manage the CWR by the poor of technic and equipment, limited maintain labor force and shorted the maintain work time of CWR caused by industrialization, greenhouse effect and global warming In this point, The 70ton Tenser's which is using in the rail site has been analysised with no extra tenser's capacity in case of the under low temperature and exceed the length of 1km as a result of reviewing the CWR-related rules and standards, a series of records of safety accidents, operation obstacles, and the situation of broken rails published by KORAIL, existing rail temperature measurements, and CWR researches. Therefore avoid the excessive plan of the first set-up section, choice the proper time in the normal temperature that is possible to weld the rail, turning the difference of rail temperature and Installation temperature down is desirable.

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The Loading History Effect on the Track-bridge Interaction (궤도-교량의 상호작용에 대한 하중이력의 영향)

  • Yun, Kyung-Min;Han, Sang-Yun;Hwang, Man-Ho;Kim, Hae-Gon;Lim, Nam-Hyoung
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.3156-3159
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    • 2011
  • In case of the continuous welded rail(CWR) track is supported by the railway bridge, the additional axial force is occurred in the CWR due to the track-bridge interaction. In the various design codes such as Korean code, European code, UIC code, etc, three important loads(temperature variation in the bridge-deck, braking/acceleration and the bending of the bridge-deck resulted from the passing train) are treated as the independent loading case. In other words, the additional axial force can be obtained by summing up the three different values calculated by the three independent analysis. However, this analysing method may have an error because the behavior of the longitudinal resistance between the rail and the bridge-deck is under the highly nonlinear. Therefore, in order to exactly analyse the track-bridge interaction, nonlinear loading history and the change of the longitudinal resistance owing to the loading history must be considered in the analysis process. In this study, the loading history effect on the track-bridge interaction is investigated considering the resonable combination of three loads and the longitudinal resistance change.

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A Experimental Study on Strength Safety of Rail Steel using Gas Pressure Welding (레일 가스압접부의 강도 안전성에 관한 실험적 연구)

  • Kim, Kyung-Seob
    • Journal of the Korean Society for Railway
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    • v.15 no.3
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    • pp.266-271
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    • 2012
  • This study was carried out for the purpose of improving driving safety and comfort of the railways quickly becoming popular. To conducted gas pressure welding to ensure the strength safety of continuous welded rail and rotating bending test tensile test was conducted. The element to determine the tensile strength of gas pressure welds at experiments be attributed to more upsetting length than pressure, according to increases of upsetting length, from brittle fracture to ductile fracture was observed. Through the biopsy of the fracture surface, according to the presence of brittle fracture could be evaluated to strength safety. In addition, mechanical strength of gas pressure welding depending on changes in upsetting length was different. Rotary bending test results were obtained to the infinite life according to exhibited higher fatigue limit of 373MPa at upsetting length 25mm.