• 제목/요약/키워드: Continuous Spinning

검색결과 31건 처리시간 0.025초

슬래그 재활용 원료를 이용한 유리섬유 제조 및 특성 (Properties and Fabrication of Glass Fiber using Recycled Slag Materials)

  • 이지선;김선욱;라용호;임태영;이영진;전대우;김진호
    • 한국재료학회지
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    • 제28권12호
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    • pp.763-768
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    • 2018
  • In this study, glass fibers are fabricated via a continuous spinning process using manganese slag, steel slag, and silica stone. To fabricate the glass fibers, raw materials are put into an alumina crucible, melted at $1550^{\circ}C$ for 2 hrs, and then annealed at $600^{\circ}C$ for 2 hrs. We obtain a black colored glass. We identify the non-crystalline nature of the glass using an XRD(x-ray diffractometer) graph. An adaptable temperature for spinning of the bulk marble glass is characterized using a high temperature viscometer. Spinning is carried out using direct melting spinning equipment as a function of the fiberizing temperature in the range of $1109^{\circ}C$ to $1166^{\circ}C$, while the winder speed is in the range of 100rpm to 250rpm. We investigate the various properties of glass fibers. The average diameters of the glass fibers are measured by optical microscope and FE-SEM. The average diameter of the glass fibers is $73{\mu}m$ at 100rpm, $65{\mu}m$ at 150rpm, $55{\mu}m$ at 200rpm, and $45{\mu}m$ at 250rpm. The mechanical properties of the fibers are confirmed using a UTM(Universal materials testing machine). The average tensile strength of the glass fibers is 21MPa at 100rpm, 31MPa at 150rpm, 34MPa at 200rpm, and 45MPa at 250rpm.

Effect of Process Condition on Tensile Properties of Carbon Fiber

  • Lee, Sung-Ho;Kim, Ji-Hoon;Ku, Bon-Cheol;Kim, Jun-Kyong;Chung, Yong-Sik
    • Carbon letters
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    • 제12권1호
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    • pp.26-30
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    • 2011
  • For polyacrylonitrile (PAN) based carbon fiber (CF) process, we developed a lab scale wet spinning line and a continuous tailor-made stabilization system with ten columns for controlling temperature profile. PAN precursor was spun with a different spinning rate. PAN spun fibers were stabilized with a total duration of 45 to 110 min at a given temperature profile. Furthermore, a stabilization temperature profile was varied with the last column temperature from 230 to $275^{\circ}C$. Stabilized fibers were carbonized in nitrogen atmosphere at $1200^{\circ}C$ in a furnace. Morphologies of spun and CFs were observed using optical and scanning electron microscopy, respectively. Tensile properties of resulting CFs were measured. The results revealed that process conditions such as spinning rate, stabilization time, and temperature profile affect microstructure and tensile properties of CFs significantly.

Modeling of the Flexible Disk Grinding Process: Part - I Model Developcment

  • Yoo, Song-Min
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1993년도 한국자동제어학술회의논문집(국제학술편); Seoul National University, Seoul; 20-22 Oct. 1993
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    • pp.302-306
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    • 1993
  • In this study, a new model for flexible disk grinding process will be proposed. A grinding mechanism with a grinding disk attached to the rubber platen has been introduced. Since the spinning axis is fixed and only the disk is deflected with respect to this axis, earlier model is not adequate to represent this proces. A new dynamic process model includes an assumption that the disk is deflected locally around the middle of its radial span between the spinning axis and the disk tip instead of several continuous deflection points along the radial span of the disk. Detailed kinematic analysis is proposed as for the removed portion during the process. Cutting force comonent and depth of cut profile trend is compared with the measured result.

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알루미늄 원통컵의 스피닝 성형성에 영향미치는 작업조건 연구 (Influence of Working Conditions on the Spinnability of Cylindrical Cups of Aluminum Sheet Metal)

  • 김종호;박규호;나경환;김승수
    • 소성∙가공
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    • 제8권5호
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    • pp.465-470
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    • 1999
  • Many researchers have, nowadays, studied on spinning which can produce highly qualified products by CNC spinning machine equipped with hydraulic devices. The products have continuous metal flow which improves fatigue life, yield point, tensile strength and hardness. This study is to investigate the influence of various working conditions on the spinnability of cylindrical cups such as feed rate(ν), feed pitch(p), angle of roller holder(α), and the inclination angle of first roller path. Through experiments the feed rate of (0.4∼0.7) mm/rev was shown to give the drawing ratio of 2.5 when the angle of roller holder was 5°, However, by increasing the angle of roller holder from 5°to 20°, the range of feed rate which can produce deeper cups became wider and the spinnability was also improved. The optimum working conditions, for the maximum formability of aluminum sheet metal as well as dimensional accuracy of spun cups, are presented and discussed.

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국내산 현무암과 맥반석으로부터 무기질 연속섬유 제조와 그 특성 (Preparation and Characterization of Inorganic Continuous Fibers from Korean Basalt and Quartz Diorite Porphyry)

  • 김재근;배지수;나상문;김승일;진용준
    • Composites Research
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    • 제19권6호
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    • pp.32-37
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    • 2006
  • 본 논문은 두 가지 암석인 국내 광물로부터 무기질 연속섬유 제조과정을 요약한 것이다. 두 가지 광물인 현무암과 맥반석으로부터 용융 방법으로 연속섬유를 생산하였다. 제조방법은 유리화된 재료를 노즐이 하나인 백금과 로듐 합금 도가니인 부싱에 넣어 섬유방사가 가능한 온도로 가열하였다. 유리화된 현무암은 어떤 첨가물도 없이 연속섬유 제작에 적합하였으나 맥반석은 산화붕소의 첨가가 연속섬유 방사를 가능하도록 하였다.

Thermal Unit Commitment Using Binary Differential Evolution

  • Jeong, Yun-Won;Lee, Woo-Nam;Kim, Hyun-Houng;Park, Jong-Bae;Shin, Joong-Rin
    • Journal of Electrical Engineering and Technology
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    • 제4권3호
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    • pp.323-329
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    • 2009
  • This paper presents a new approach for thermal unit commitment (UC) using a differential evolution (DE) algorithm. DE is an effective, robust, and simple global optimization algorithm which only has a few control parameters and has been successfully applied to a wide range of optimization problems. However, the standard DE cannot be applied to binary optimization problems such as UC problems since it is restricted to continuous-valued spaces. This paper proposes binary differential evolution (BDE), which enables the DE to operate in binary spaces and applies the proposed BDE to UC problems. Furthermore, this paper includes heuristic-based constraint treatment techniques to deal with the minimum up/down time and spinning reserve constraints in UC problems. Since excessive spinning reserves can incur high operation costs, the unit de-commitment strategy is also introduced to improve the solution quality. To demonstrate the performance of the proposed BDE, it is applied to largescale power systems of up to 100-units with a 24-hour demand horizon.

슈퍼엔지니어링 플라스틱 기반 난연성 가발사 제조 (Preparation of Flammability Artificial Hair based on Super Engineering Plastic)

  • 최현정;공다정;윤철민;여상영
    • 한국염색가공학회지
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    • 제32권2호
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    • pp.103-110
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    • 2020
  • Super engineering plastic(SEP) are applied to high performance and high value industries due to their excellent mechanical properties and high continuous operating temperature. Among them, PES and PEI are amorphous SEPs, and have the advantages of high flexibility, mechanical properties, transparency, and thermal stability. In this study, polyethersulfone(PES) and polyetherimide(PEI) fibers were manufactured to produce flame retardant artificial hair. PES and PEI fibers prepared through a melt-spinning process at a high temperature of 360 to 420℃. They are compared with commercial artificial hair by thermal gravimetric analysis(TGA), linear density, tenacity, and limited oxygen index(LOI) analysis. PES and PEI fibers have similar linear density and tenacity to commercial artificial hair, while their thermal stability and flame retardant are excellent. In particular, flame retardant was analyzed through LOI value and PES was 35.1%, which is superior to commercial artificial hair PET/Br(28.2%) and PET/P(20.2%). Therefore, PES and PEI are suitable as artificial hair for flame retardant.

분자량이 조절된 폴리카보실란으로부터 제조한 SiC Fiber의 특성분석 (Characterization of SiC Fiber Derived from Polycarbosilanes with Controlled Molecular Weight)

  • 신동근;류도형;김영희;김형래;박홍식;김현이
    • 한국세라믹학회지
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    • 제42권8호
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    • pp.593-598
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    • 2005
  • Polycarbosilane was synthesized by the Kumada rearrangement of polydimethylsilane in the presence of zeolite (ZSM-5) as a catalyst at $350^{\circ}C$. The prepared polycarbosilane had very low molecular weight ($M_w=500$), so that it was not suitable to fabricate SiC fiber by melt spinning. Further polymerization of PCS was conducted around $400^{\circ}C$ to obtain spinnable polycarbosilane. After polymerization, the polycarbosilanes were isolated by distillation according to the molecular weight distributions. The PCS with a controlled molecular weight distribution was spun into continuous polycarbosilane green fibers. The PCS green fiber was successfully transformed into silicon oxycarbide fiber. The room temperature strength of the SiC fiber was around 1.5 - 1.8 GPa. The oxidation behavior and the tensile strength after oxidation were also evaluated.

다단 벽두께 원통 쉘 성형 공정 설계에 관한 연구 (A Study on the Forming Process Design of Cylindrical Multithickness Shell)

  • 신보성;최두선;김동진;김병민;한규택;신영우
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1996년도 추계학술대회 논문집
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    • pp.943-948
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    • 1996
  • In this paper. we will discuss in making large size cylindrical shells with multithickness wall sections such as straight, stepped, tapered sides. These shells are constructed of type 6061 O temper aluminum starting with a blanking size of 877 mm plate. Its diameter to length ratio of 1 to 2.78 and a 36.7% wall reduction is achieved by our continuous deep drawing process. This process required no in-process annealing. But after cold working, these shells is performed heat treatment to T6 condition. These shells are used for the making of seamless LPG pressure vessels after the spinning process. This process is composed of deep drawing, reverse redrawing, drawing-ironing and several ironing processes. In the verification of forming process design, we used DEFORM code.

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The Eclipse-II Parallel Mechanism for Motion Simulators

  • Kim, Jongwon;Hwang, Jae-Chul;Kim, Jin-Sung;Park, Frank C.;Cho, Young-Man
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2002년도 추계학술대회 논문집
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    • pp.286-291
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    • 2002
  • We present the analysis and design of a new six degree-of-freedom parallel mechanism, Eclipse-II, which can be used as a basis for general motion simulators. This mechanism allows x, y and z-axis translations and a, b and c-axis rotations. Most significantly, it presents the advantage of enabling continuous 360 degrees spinning of the platform. We first describe the computational procedures for the forward and in inverse kinematics of the Eclipse-II. Next, the complete singularity analysis is presented for the two cases of end-effector and actuator singularities. Two additional actuators are added to the original mechanism to eliminate both types of singularities with in the workspace. Some practical aspects of the prototype development are introduced.

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