• Title/Summary/Keyword: Container crane spreader

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Modeling and Control of Gantry Crane with Arm Type of Oscillation Stopper

  • Park, Soung-Jea;Kim, Kwang-Zu;Kim, Sang-Bong;Nguyen, Tan-Tien;Shin, Min-Seng
    • 제어로봇시스템학회:학술대회논문집
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    • 2001.10a
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    • pp.166.4-166
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    • 2001
  • The oscillation of a crane system is divided into the oscillation of container in respect of its trolley and the oscillation of trolley in relation to the whole crane system. We introduce a new type of crane system that avoids to the irreducible sway of crane system caused by hanging cables. The cables suspending the spreader are replaced by using an "anti-sway system". The proposed system is composed of mechanical arms with function of anti-sway based on conventional line system. The effectiveness of the proposed new type crane system and the controller is shown through the simulation results.

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An Anti-Sway Control System Design Based on Simultaneous Optimization Design Approach (동시최적화 설계기법을 이용한 항만용 크레인의 흔들림 제어계 설계)

  • Kim, Young-Bok;Moon, Duk-Hong;Yang, Joo-Ho;Chae, Gyu-Hoon
    • Journal of Ocean Engineering and Technology
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    • v.19 no.3
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    • pp.66-73
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    • 2005
  • The sway motion control problem of a container hanging on the trolley is considered in this paper. In the container crane control problem, the main issue involves suppressing the residual swing motion of the container at the end of acceleration, during deceleration, or for an unexpected disturbance input. For this problem, in general, many trolley motion control strategies are introduced and applied. In this paper, we introduce and synthesize a swing motion control system, in which a small auxiliary mass is installed on the spreader. In this control system, the actuator reacting against the auxiliary mass applies inertial control forces to the container to reduce the swing motion in the desired manner. In many studies, the controllers used to suppress the vibration have been synthesized for the given mathematical model of plants. In many cases, the designers have not been able to utilize the degree of freedom to adjust the structural parameters for the control object. To overcome this problem, so called "Structure/Control Simultaneous Method" is used. From this, in this paper the simultaneous design method is used to achieve optimal system performance. And the experimental result shows that the proposed control strategy is useful, to the case of that the controlled system is exposed to the uncertainties and, robust to disturbances like wind.

A Development of Anti-sway System for Real Application: Measurement and Control of Crane Motions Using Camera (실용화를 고려한 Anti-Sway 시스템 구축: 카메라를 이용한 크레인 운동 계측 및 제어)

  • Kawai, Hideki;Kim, Young-Bok;Choe, Yong-Woon;Yang, Joo-Ho
    • Journal of Ocean Engineering and Technology
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    • v.22 no.4
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    • pp.90-96
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    • 2008
  • In general, the swing motions of a crane are controlled and suppressed by controlling the trolley motion. In many of our previous studies, we suggested a new type of anti-sway control system for a crane. In this proposed control system, a small auxiliary mass (moving-mass) is installed on the spreader and moving this auxiliary mass controls tire swing motion. The actuator reaction against the auxiliary mass applies inertial control forces to the container in order to reduce the swing motion in the desired manner. However, measuring systems based on a laser sensor or other means are not veryuseful in real-worldapplications. So, in this paper, animage sensor is used to measure the motions of the spreader and the measured data are fed back to the controller in real time. The applied image processing technique is a kind of robust template matching method called Vector Code Correlation (VCC), which was devised to consider real environmental conditions. The H $\infty$ based control technique is applied to suppress the swing motion of the crane. Experimental results showed that the proposed measurement and control system based on an image sensor is useful and robust to disturbances.

Dynamics Analysis and Residual Vibration Control of an Overhead Shuttle System (오버헤드셔틀시스템의 동특성해석 및 잔류진동제어)

  • Piao, Mingxu;Kim, Gyoung-Hahn;Shah, Umer Hameed;Hong, Keum-Shik
    • Journal of Institute of Control, Robotics and Systems
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    • v.22 no.6
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    • pp.445-452
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    • 2016
  • This paper discusses the dynamics and control problem of an overhead shuttle system (OSS), which is a critical part of the automated container terminal at a port. The main purpose of the OSS is efficient automated transport function of containers, which also requires high precision and safety. A major difference between the OSS and the conventional container crane is the configuration of the cables for hoisting the spreader. A mathematical model of the OSS is developed here for the first time, which results in an eight-pole system. Also, open loop control methods (trapezoidal and notch-type velocity profiles) are investigated so that the command input to the overhead shuttle produces the minimum possible sway of the payload. Simulation results show that the vibration suppression capability of the OSS is superior to the conventional overhead container crane, which is partially due to the cable configuration.

Design and Implementation of the Simulator for Evaluating the Performance of Container Cranes (컨테이너크레인 성능평가를 위한 시뮬레이터 설계 및 구현)

  • Won, Seung-Hwan;Choi, Sang-Hei
    • Journal of Intelligence and Information Systems
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    • v.15 no.3
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    • pp.119-136
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    • 2009
  • According to the increase of container flows and the appearance of large-sized container vessels, the container handling equipment in ports is evolving continuously. This research introduces the simulation model for evaluating in detail the mechanical productivity of container cranes. The model considers a single trolley and dual trolleys as the mechanism of a container crane and a single lift, a twin lift, and a tandem lift as the spreader type of it. Additionally, the detail specifications such as the dimension and the speed of a container crane are inputted and the kinematic characteristics of it are simulated. The model also considers the size of a vessel, the storage position of containers in the vessel, and the weight of containers as external physical constraints. Experimental conditions can be configured conveniently because various parameters in the model are separated. Moreover, the model can accommodate flexibly new equipment types and the changes of the existing equipment because it is designed and developed in object-oriented concept.

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3D Spreader Position Information by the CCD Cameras and the Laser Distance Measuring Unit for ATC

  • Bae, Dong-Suk;Lee, Jung-Jae;Lee, Bong-Ki;Lee, Jang-Myung
    • 제어로봇시스템학회:학술대회논문집
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    • 2004.08a
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    • pp.1679-1684
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    • 2004
  • This paper introduces a novel approach that can provide the three dimensional information on the movement of a spreader by using two CCD cameras and a laser distance sensor, which enables an ALS (Automatic Landing System) to be used for yard cranes at a harbor. So far a kind of 2D Laser scanner sensor or laser distance measuring units are used as corner detectors for the geometrical matching between the spreader and a container, which provides only 2D information which is not enough for an accurate and fast ALS system required presently. In addition to this deficiency in performance, the price for the system is too high to be adopted widely for the ALS. Therefore, to overcome these defects, a novel method to acquire the three dimensional information for the movement of a spreader including skew and sway angles is proposed using two CCD cameras and a laser distance sensor. To show the efficiency of proposed algorithm, real experiments are performed to show the accuracy improvement in distance measurement by fusing the sensory information of CCD camera and laser distance sensor.

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The Spreader Pose Determination Research Using CCD Camera and Laser Range Finder (CCD카메라와 레이저 거리미터기를 이용한 스프레더 자세 인식 방법 연구)

  • 이봉기;박수민;진태석;이장명;이권순
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 2002.11a
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    • pp.121-126
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    • 2002
  • This paper introduces a method that can get information for the movement of a spreader and skew in order to drive ALS(Automatic Landing System) in the crane used at the harbor. Some methods that use 3D laser scanner sensor or laser range finder to obtain the information in ALS are used presently. But these have some defects respectively in economical efficiency and performance. Therefore, to recover these defects, we propose a method acquiring the information for the movement of a spreader and skew using CCD camera for image processing and laser range finder

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Swing Motion Control System Design Based on Frequency-shaped LQ Control (주파수 의존형 최적 레귤이터에 의한 크레인 흔들림 제어계 설계)

  • Kim, Y.B.;Jang, J.S.
    • Journal of Power System Engineering
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    • v.12 no.6
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    • pp.50-55
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    • 2008
  • In general, the swing motion of the crane is controlled and suppressed by activating the trolley motion. In many papers reported by us, we suggested a new type of anti-sway control system of the crane. In the proposed control system, a small auxiliary mass(moving-mass) is installed on the spreader and the swing motion is controlled by moving the auxiliary mass. The actuator reaction against the auxiliary mass applies inertial control forces to the container in order to reduce the swing motion in the desired manner. Futhermore the measuring systems based on image sensor have been proposed also. To obtain the robustness for our control system, $H_{\infty}$ based control techniques and other approach have been applied to suppress swing motion. As well known, the robust control technologies based on $H_{\infty}$ control need complicated and difficult process. In the result, the obtained closed-loop system becomes to high order system which may give us many difficulties to apply it to the real plants. Therefore, we introduce an easy approach which is based on LQ control theory. In this approach, we introduce the frequency dependent weighting matrices which give the system filters to shape frequency characteristics of the controlled system and guarantee the control performance.

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A Study on Skew Measurement Technique for the Crane Spreader using a Camera (카메라를 이용한 크레인 스프레더 스큐모션 계측기술에 관한 연구)

  • Kawai, H.;Kim, Y.B.;Choi, Y.W.
    • Journal of Power System Engineering
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    • v.14 no.4
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    • pp.76-81
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    • 2010
  • 본 논문에서는 카메라를 이용하여 크레인 스프레더의 스큐모션을 계측하는 계측기법에 대해 고찰하고 있다. 계측장치는 트롤리에 설치한 카메라와 스프레더에 설치한 두 개의 랜드마크로 구성된다. 랜드마크를 이용하여 크레인 스프레더 흔들림과 상하위치를 검출하는 기법은 저자들이 이미 제안한 기술이며 실험을 통해 그 유용성을 검증하였다. 크레인 스프레더의 스큐모션 계측기법 또한 제안된 계측기법에 기초한 것으로 두 개의 랜드마크를 검출하여 템플릿 매칭기법으로 스큐모션을 계측할 수 있다. 스큐모션은 스프레더의 회전각도를 검출하여 계측해야 하는데 계측정도와 신뢰도는 정확한 템플릿매칭의 가능여부에 의존하게 된다. 즉, 랜드마크의 회전으로 매칭이 실패할 경우에는 정확한 회전각도를 검출할 수 없는 경우가 발생할 수 있게 된다. 따라서 본 논문에서는 랜드마크 회전에 따라 템플릿을 회전시키는 방법을 도입하여 템플릿매칭의 신뢰성과 계측정도를 개선하는 방법에 대해 연구하였다. 제안된 방법을 이용할 경우 템플릿매칭이 실패하는 경우가 없음을 실험을 통해 확인하였으며, 측정범위는 ${\pm}12^{\circ}$ 이고 이것은 크레인 스프레더의 스큐모션을 파악하고 제어하는데 충분한 정도의 범위이다.