• Title/Summary/Keyword: Contact surface

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Lubrication Properties of Various Pattern Shapes on Rough Surfaces Considering Asperity Contact (돌기접촉을 고려한 거친 표면 위 다양한 패턴 형상에 따른 윤활 특성 연구)

  • Kim, Mi-Ru;Lee, Seung-Jun;Jeong, Jae-Ho;Lee, Deug-Woo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.4
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    • pp.39-46
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    • 2018
  • Two surfaces that have relative motion show different characteristics according to surface roughness or surface patterns in all lubrication areas. For two rough surfaces with mixed lubrication, this paper proposes a new approach that includes the contact characteristics of the surfaces and a probabilistic method for a numerical analysis of lubrication. As the contact area of the two surfaces changes according to the loading conditions, asperity contact is very important. An average flow model developed by Patir-Cheng is central to the study of lubrication for rough surfaces. This average flow model also refers to a multi-asperity contact model for deriving a modified Reynolds equation and calculating the lubricant characteristics of a bearing surface with random roughness during fluid flow. Based on the average flow model, this paper carried out a numerical analysis of lubrication using a contact model by considering a load change made by the actual contact of asperities between two surfaces. Lubrication properties show different characteristics according to the surface patterns. This study modeled various geometric surface patterns and calculated the characteristics of lubrication.

The Effect of Fretting Wear on Fatigue Crack Initiation Site of Press-fitted Shaft (압입축에 발생하는 프레팅 마모가 피로균열 발생 위치에 미치는 영향)

  • Lee, Dong-Hyong;Kwon, Seok-Jin;Choi, Jae-Boong;Kim, Young-Jin
    • Journal of the Korean Society for Railway
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    • v.10 no.5
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    • pp.546-553
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    • 2007
  • The objective of the present paper is to evaluate the effect of the evolution of contact surface profile by fretting wear on the contact stress distribution and fatigue crack initiation site of press-fitted shaft by means of an analytical method based on experimental data. A finite element analysis was performed to analyze the stress states of press-fitted shaft, considering the worn contact surface profiles of shaft. The evolutions of contact stress as wearing of contact surface were analyzed by finite element analysis and fatigue crack nucleation sites were evaluated by fretting fatigue damage parameter (FFDP) md multiaxial fatigue criteria. It is found that the stress concentration of a contact edge in press-fitted sha손 decreases rapidly at the initial stage of total fatigue life, and its location shifts from the contact edge to the inside due to fretting wear as increasing of fatigue cycles. Thus the transition of crack nucleation position in press-fitted shaft is mainly caused by stress change of a contact edge due to the evolution of contact surface profile by fretting wear. Therefore, it is suggested that the nucleation of multiple cracks on fretted surface of press fits is strongly related to the evolution of surface profile at the initial stage of total fatigue life.

Investgation on the Relationships between the Surface Roughness and Film Evaporation (표면거칠기와 액막 증발에 관한 상관 관계 고찰)

  • Kim, Kyun-Seok;Kim, Ig-Saeng;Yoo, Byoung-Hoon;Kim, Do-Hyung;Kim, Chun-Dong;Choi, Ko-Won
    • Proceedings of the KSME Conference
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    • 2001.06d
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    • pp.272-279
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    • 2001
  • The objective of this paper is the investigation of the relationships between the surface roughness and film evaporative characteristics of the surface. For example, when the droplet of liquid is in contact with the solid surface, its behavior strongly depends on the surface characteristics. The material properties and geometry - profile shape, waviness, roughness - of the surfaces have strongly influenced on the wettability of the droplet. To investigate the effect of the surface roughness on the film evaporation, firstly, the characteristics of wettabilities were studied according to contact angle and surface tree energy of specimens with various roughness heights. Secondly, the experimental test were carried out on capacities of the tubes diversly roughened by using different kinds of emery papers. Finally, the relationships between the film evaporation characteristics and surface roughness were explained by means of the correlation of contact angle and surface free energy with surface roughness and the influences of surface tree energy on the heat transfer performance.

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Droplet Evaporation on Surf aces of Various Wettabilities (다양한 습윤성 표면 위에서의 액적 증발)

  • Song, Hyun-Soo;Lee, Yong-Ky;Jin, Song-Wan;Kim, Ho-Young;Yoo, Jung-Yul
    • 한국전산유체공학회:학술대회논문집
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    • 2008.03b
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    • pp.662-665
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    • 2008
  • We experimentally investigate the evaporation characteristics of water droplet on surfaces of various wettabilities in the range of contact angle from 30$^{circ}$ to 150$^{circ}$. When a liquid droplet on a solid surface evaporates, the contact angle generally decreases with time and the evaporation rate varies with the droplet geometry such as the contact angle and the radius of curvature. Experimental data on the contact angle as a function of the droplet volume obtained by digital image analysis techniques cannot be explained by the existing theories. By measuring the temporal evolutions of the droplet radius and contact angle, we find the qualitative difference between the evaporation patterns on the hydrophilic surfaces where the contact radius remains constant initially and those on the superhydrophobic surfaces where the contact angle remains constant. Also, the evaporation rate is observed to depend on the surface material although the currently available models assume that the rate is solely determined by the droplet geometry. Despite the fact that the theory to explain this dependence on the surface remains to be pursued by the future work, we give the empirical relations that can be used to predict the droplet volume evolution for each surface. It is expected that the present study will contribute to interpreting the effect of droplet geometry on the evaporation.

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A Study on the Anisotropic Flow Characteristics of Droplets on Rice Leaf Surface (벼 잎 표면에서 액적의 이방성 흐름 특성에 관한 연구)

  • Kim, Tae Wan
    • Tribology and Lubricants
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    • v.33 no.6
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    • pp.251-255
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    • 2017
  • In this study, we aimed to clarify the wettability and anisotropic flow characteristics of rice leaves as a basic study for engineering applications of anisotropic flow characteristics of rice leaf surface. To investigate the surface structure of rice leaf, the micro grooves and asperities of rice leaves were analyzed and quantified by scanning electron microscope, Confocal laser scanning microscopy, and stylus profilometer. The analysis of the structure of rice leaf surface confirmed that asymmetrical cone - like protrusions in leaf veins were inclined toward the leaf tip. The static contact angle test showed that the contact angle at the midline vein or leaf vein location where the micropapilla is concentrated is about $20^{\circ}$ higher than the leaf blade position. The contact angles of fresh and dried rice leave were also compared. The dried rice leaves showed a contact angle of about $5^{\circ}$ to $15^{\circ}$ higher than that of fresh leaves, suggesting that the volume of the protrusions decreased as the water was removed, thus reducing the contact area with the droplet. In the contact angle history test the hysteresis in the leaf tip direction was found to be much lower than that in the leaf petiole direction. This results can be explained that asymmetrical cone - like protrusions had a significant effect on the droplet flow characteristics through contact angle hysteresis experiment.

Contact Stress Evaluations for the Ball Groove of Weiss Type Constant velocity joint (Weiss형 등속조인트 볼 홈의 접촉응력평가)

  • 김완두;이순복
    • Tribology and Lubricants
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    • v.5 no.2
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    • pp.60-67
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    • 1989
  • For the life prediction and fatigue failure prevention of the constant velocity joint, the maximum equivalent stress and its location in depth from the contact area are essential. These values give the fundamental information to determine the depth of the surface hardening treatment at the contact area. Contact stresses are evaluated at the surface and subsurface of the ball groove of the Weiss type constant velocity joint. The maximum contact pressure and the maximum equivalent stress are obtained. The effects of various parameters such as the radius of ball groove, friction coefficient, and residual stress are studied. The maximum equivalent stress and the maximum contact pressure increase as the radius of the ball grove increases. The location of the maximum equivalent stress moves toward surface as the friction coefficient increases. It was also found that the maximum equivalent stress becomes minimum when the compressire residual stress is about 0.16 times of the maximum contact pressure.

HISTOMORPHOMETRIC ANALYSIS FOR VENT AREA OF TITANIUM PLASMA SPRAYED IMZ IMPLANTS IN RABBITS (가토의 대퇴골에 매식된 titanium plasma sprayed IMZ 임플랜트 하단부 vent주위의 조직학적 형태계측학적 연구)

  • Han, Dong-Hoo;Kim, Jin
    • The Journal of Korean Academy of Prosthodontics
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    • v.32 no.1
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    • pp.171-178
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    • 1994
  • This paper reports histologic and histomorphometric results concerning bone healing around vent area of 16 titanium plasma sprayed IMZ implants in rabbit femurs. Bone contact around the implants 8 weeks after placement showed a great deal of variability from 14.32% to 65.94% and mean total bone contact was 33.96%. The mean percent amount of bone contact was 43.68% in inner surface of vent and 27.79% in outer surface. Histologic examination of horizontal sections of vent area showed direct contact with living lamellar bone and some woven bone. The implants surface area not in contact with bone was in contact with collagenous connective tissue. But there was no sign of foreign-body reaction.

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3-Dimensional Elastic-Plastic Contact Analysis Considering Subsurface Plastic Strain in a Half-Space (반무한체 표면아래의 소성변형을 고려한 3차원 탄소성 접촉해석)

  • Cho, Yong-Joo;Moon, Kil-Hwan;Lee, Sang-Don
    • Tribology and Lubricants
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    • v.24 no.2
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    • pp.90-95
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    • 2008
  • An elastic-plastic contact analysis is developed using a semi-analytical method. The elastic contact is solved within a Hertz theorem. The reciprocal theorem with initial strains is then introduced, to express the surface geometry as a function of contact stress and plastic strains. The irreversible nature of plasticity leads to an incremental formulation of the elastic-plastic contact problem, and an algorithm to solve this problem is set up. Closed form expression, which give residual stresses and surface displacements from plastic strains, are obtained by integration of the reciprocal theorem. The distribution of contact stress, residual stress and plastic strain are obtained by the changed surface geometry.

The Effect of Water Contact Angles of the Fin Surfaces of the Fin-and-Tube Heat Exchangers on the Water Hold-up (핀-관 열교환기에서의 핀의 물 접촉각이 응축잔수량에 미치는 영향)

  • 신종민;이남교;한성주;하삼철
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.13 no.6
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    • pp.490-496
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    • 2001
  • An experimental study on the behavior of the water hold-up by condensation of a fin-and-tube heat exchanger with regard to the surface characteristics, i.e., contact angle, was conducted. The static and dynamic contact angles were measured, and condensation experiments were conducted. Flow patterns on the fins with different surface characteristics were visualized. Results showed that the static contact angle is proportional to the dynamic contact angle within the range of this study. The water hold-up of the heat exchanger increases as the static or dynamic contact angle of its surfaces increases. Existence of transition of flow patterns was found as the static or dynamic angle increase. Due to the transition in the flow patterns, changes in the gradient of the water hold-up is occurred around the static angle of 8$0^{\circ}C$.

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Detection of Damages in Concrete Structures Using Non-Contact Air-Coupled Sensing Methods

  • Shin, Sung-Woo
    • Journal of the Korean Society for Nondestructive Testing
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    • v.30 no.3
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    • pp.282-289
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    • 2010
  • Most nondestructive testing techniques require good contact between the sensor and tested concrete surface to obtain reliable data. But the surface preparation is often very time and labor consuming due to the rough surface or limited access of concrete structures. One approach to speed up the data collection process is to eliminate the need for physical contact between the sensor and tested structure. Non-contact air-coupled sensing technique can be a good solution to this problem. An obvious advantage of the non-contact air-coupled sensing technique is which can greatly speed up the data collection in field and thus the damage detection process can be completed very rapidly. In this article, recent developments in non-contact air-coupled sensing technique for rapid detection of damages in concrete structures are summarized to evoke interest, discussion and further developments on this technique to a NDT research community in Korea. It is worth noting that the works in this article have been published in the types of thesis, proceedings, and journals. All published sources are cited in the text and listed in reference.