• Title/Summary/Keyword: Contact Wheel

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A Study on the Lateral Acceleration Pattern by the shape of Worn Wheel for the Urban Railway Vehicle (도시철도차량의 차륜마모에 따른 횡가속도 패턴분석)

  • Yang, Chil-Sig;Lim, Won-Sig;Park, Chan-Kyoung
    • Proceedings of the KSR Conference
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    • 2006.11b
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    • pp.66-71
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    • 2006
  • A geometric contact conditions of wheel/rail affect the dynamic behavior of rolling stock. Mechanical force acted on the wheel/rail causes excessive wear and increase the maintenance cost. In this study, we have studied the dynamic behavior of the urban railway vehicle with new and worn wheel by VAMPIRE program. And we have tested the accelerations of wheelset on the conventional line. The results of simulation are compared with the measuring data of field test. It shows that the acceleration of worn wheel is greater than the acceleration of new wheel in the straight track line but on the contrary, the acceleration of new wheel is greater than the acceleration of worn wheel in curved track. That results explain that the new wheel is worn out greater than the worn wheel in curved track line and need to be maintained more seriously when running in curved track line.

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Dynamic Interaction Analysis of Train-bridge Considering Rail-wheel Contact Mechanism (윤축-레일 접촉메카니즘을 고려한 열차-교량 동적상호작용 해석)

  • Min, Dong-Ju;Kwark, Jong-Won;Kim, Moon-Young
    • Journal of the Korean Society for Railway
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    • v.18 no.4
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    • pp.363-373
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    • 2015
  • The purpose of this study is to develop a nonlinear algorithm for the dynamic interaction analysis of KTX trains and bridge girders with consideration of separation and flange contact phenomena between wheel and rail. For this, three interaction models between wheel-rail are implemented and compared through numerical examples. That is, the spring model and the non-jump model are briefly explained, and a nonlinear contact model is then proposed to accurately simulate interaction forces of the train-bridge system. Dynamic interaction analysis of a simply supported girder and trains is performed and the analyzed results are presented and compared for the proposed contact model and the other model types. Particularly, flange contact phenomena in the nonlinear contact model are demonstrated under a specific condition.

A study on the wheel wear of highspeed train running on the conventional line (경부고속열차의 기존선 주행시 차륜마멸특성에 관한 연구)

  • 강부병;이희성;왕영용
    • Proceedings of the KSR Conference
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    • 2000.05a
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    • pp.135-142
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    • 2000
  • This Paper describes a characteristics of wheel wear of high speed train running on the conventional line. Conventional line has many curved tracks that cause severe wheel flange wear. The influences of lubrication, cant deficiency, owe radius on wheel wear are also described considering the operation performance of the highspeed trainset. A method of calculation using contact patch work model is presented far determination of the evolution by wear of railway wheels.

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Strength and Dynamic Performance Analysis for Tilting Train Wheel (틸팅차량용 차륜의 구조 강도 및 동적 성능 해석)

  • Hur, Hyun-Moo;Kwon, Sung-Tae;Seo, Jung-Won;Kwon, Seok-Jin
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.11 s.188
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    • pp.85-92
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    • 2006
  • For the improvement of a conventional railway speed, tilting train(Tilting Train express) is under the development aiming for a maximum speed 180km/h. Compared to the existing conventional rolling-stock, tilting train could take an advantage of speed improvement about $20{\sim}30%$ on curve sections due to the improvement of cowing performance. However, this speed increasement creates a severe load at wheels, thus it is necessary to study the safety of wheel for tilting train preferentially. On the other hand, it is under consideration that the wheel for conventional railway rolling-stock at speeds of 150km/h will be applied to tilting train at speeds of 180km/h. In this paper, we have studied the strength of wheel structure, the geometrical contact characteristics, and the dynamic performance of wheel to evaluate the safety of wheel for tilting train.

Screw Motion and Control of Conductive Rod by Rotating a Spiral Electrodynamic Wheel (동전기 휠을 이용한 전도성 환봉의 나선형 운동과 제어)

  • Jung, Kwang-Suk
    • Journal of Institute of Control, Robotics and Systems
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    • v.17 no.9
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    • pp.882-887
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    • 2011
  • A spiral electrodynamic wheel is proposed as an actuator for the contactless conveyance of a conductive rod. When rotating the wheel around the rod, a radial force, a tangential force, and an axial force are generated on the rod and cause a screw motion of the rod. The rotation of the rod is the inevitable result due to traction torque of the wheel and the unintended motion to be excluded. However, the rotating speed of the rod should be measured without mechanical contact to be cancelled out through the controller, so the electrodynamic wheel is used as a sensor measuring the rotating speed of the rod indirectly as well as an actuator. In this paper, we model the magnetic forces by the proposed wheel theoretically and compare the derived model with simulation result by Maxwell, and analyze influences on the magnetic forces by key parameters constituting the wheel. The feasibility of the conveyance system is verified experimentally.

3-D Form Generation Mechanism in the Centerless Grinding Process (I) -Infeed Grinding- (무심 연삭 공정의 3차원 형상화기구 (I) -인피드 연삭-)

  • Kim, Kang;Joo, Jong-Nam
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.5
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    • pp.128-136
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    • 1998
  • A mathematical model for investigating the form generation mechanism in the centerless infeed grinding process is described. For 3-D modeling of form generation, contact points are assumed to be on least squares contact lines at the grinding wheel, regulating wheel, and work-rest blade. Using force and deflection analysis, the validity of this assumption is shown. Based on the 2-D simulation model developed in the previous work and the least squares contact line assumption, a 3-D model is presented. To validate this model, simulation results were compared with the experimental works. The experiments and computer simulations were carried out using three types of cylindrical workpiece shapes with varying flat length. The experimental results agree well with the simulation. It can be seen that the effect of flat end propagated to the opposite end through workpiece reorientation.

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Modeling of the Centerless Infeed (Plunge) Grinding Process

  • Kim, Kang
    • Journal of Mechanical Science and Technology
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    • v.17 no.7
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    • pp.1026-1035
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    • 2003
  • A computer simulation method for investigating the form generation mechanism in the centerless infeed (plunge) grinding process is described. For a 3-D simulation model of form generation, contact points are assumed to be on least squares contact lines at the grinding wheel, regulating wheel, and work-rest blade. Using force and deflection analyses, the validity of this assumption is shown. Based on the 2-D simulation model developed in the previous work and the least squares contact line assumption, a 3-D model is presented. To validate this model, simulation results were compared with the experimental works. The experiments and computer simulations were carried out using three types of cylindrical workpiece shapes with varying flat length. The experimental results agree well with the simulation. It can be seen that the effect of flat end propagated to the opposite end through workpiece reorientation.

A Study on the Inside Contact Characteristics Between Abrasive Belt and Pulley (연삭 벨트-풀리간의 내접촉 특성에 대한 연구)

  • 김현수
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.12 no.3
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    • pp.457-465
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    • 1988
  • The inside contact characteristics in abrasive belt drives were investigated analytically and experimentally for (1) driver pulley contact wheel and (2) driven pulley contact wheel. The concentrated contact forces in the grinding zone divided the entire belt-pulley contact are by three distinct areas and the tangential friction forces in the active areas caused the normal forces to change, which resulted in the different belt force distribution compared with those of the ordinary flat belt drives. The experimental results for the normal pressure (belt tension) distribution were in good agreement with the theoretical results.

A Study on Safety Estimation of Railroad Wheel (컨테이너 철도차륜의 안전성 평가에 관한 연구)

  • Lee, Dong-Woo;Kim, Jin-Nam;Cho, Seok-Swoo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.11 no.4
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    • pp.1178-1185
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    • 2010
  • Recently, high speed of container freight cars is causing fatigue damage of wheel. Sudden failure accidents cause a lot of physical and human damages. Therefore, damage analysis for wheel prevents failure accident of container freight car. Wheel receives mechanical and thermal loads at the same time while rolling stocks are run. The mechanical loads applied to wheel are classified by the horizontal load from contact of wheel and rail in curve line section and by the vertical force from rolling stocks weight. Also, braking and deceleration of rolling stocks cause repeated thermal load by wheel tread braking. Specially, braking of rolling stocks is frictional braking method that brake shoe is contacted in wheel tread by high breaking pressure. Frictional heat energy occurs on the contact surface between wheel tread and brake shoe. This braking converts kinetic energy of rolling stocks into heat energy by friction. This raises temperature rapidly and generates thermal loads in wheel and brake shoe. There mechanical and thermal loads generate crack and residual stress in wheel. Wetenkamp estimated temperature distribution of brake shoe experimentally. Donzella proposed fatigue life using thermal stress and residual stress. However, the load applied to wheel in aforementioned most researches considered thermal load and mechanical vertical load. Exact horizontal load is not considered as the load applied to wheel. Therefore, above-mentioned loading methods could not be applied to estimate actual stress applied to wheel. Therefore, this study proposed safety estimation on wheel of freight car using heat-structural coupled analysis on the basis of loading condition and stress intensity factor.