• Title/Summary/Keyword: Condition monitoring maintenance

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Development of On-tine Partial Discharge Monitoring System for High-Voltage Motor Stator Windings (고압 전동기 고정자 권선의 운전중 절연감시 시스템 개발)

  • Hwang, D.H.;Sim, W.Y.;Park, D.Y.;Gang, Dong-Sik;Kim, Y.J.;Song, S.O.;Kim, H.D.
    • Proceedings of the KIEE Conference
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    • 2001.11a
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    • pp.224-226
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    • 2001
  • In this paper, a novel high-voltage motor monitoring system (HVMMS) is proposed. This system monitors the insulation condition of the stator winding by on-line measurements of partial discharge (PD). Sensor, EMC (Epoxy-Mica Coupler) is used for PD measurement PD signals are continuously measured and digitized with a peak-hold A/D converter to build the database of the high-voltage motor's insulation condition. Also, this system can communicate with the central monitoring system via RS-485. This helps more efficient operation and maintenance of the generator.

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A Study on Diagnosis and Prognosis for Machining Center Main Spindle Unit (머시닝센터 주축 고장예측에 관한 연구)

  • Lee, Tae-Hong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.4
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    • pp.134-140
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    • 2016
  • Main Spindle System has effect on performance of machine tools and working quality as well as is required of high reliability. Especially, it takes great importance in producing automobiles which includes a large number of working processes. However, main spindle unit in Machine tools are often cases where damage occurs do not meet the design life due to driving in harsh environments. This is when excessive maintenance and repair of machine tools or for damage stability has resulted in huge economic losses. Therefore, this studying propose a method of accelerated life test for diagnosing and prognosis the state of life assessment main spindle system. Time status monitoring of diagnostic data - through the analysis of the frequency band signals were carried out inside the main spindle bearing condition monitoring and fault diagnosis.

Research on unsupervised condition monitoring method of pump-type machinery in nuclear power plant

  • Jiyu Zhang;Hong Xia;Zhichao Wang;Yihu Zhu;Yin Fu
    • Nuclear Engineering and Technology
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    • v.56 no.6
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    • pp.2220-2238
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    • 2024
  • As a typical active equipment, pump machinery is widely used in nuclear power plants. Although the mechanism of pump machinery in nuclear power plants is similar to that of conventional pumps, the safety and reliability requirements of nuclear pumps are higher in complex operating environments. Once there is significant performance degradation or failure, it may cause huge security risks and economic losses. There are many pumps mechanical parameters, and it is very important to explore the correlation between multi-dimensional variables and condition. Therefore, a condition monitoring model based on Deep Denoising Autoencoder (DDAE) is constructed in this paper. This model not only ensures low false positive rate, but also realizes early abnormal monitoring and location. In order to alleviate the influence of parameter time-varying effect on the model in long-term monitoring, this paper combined equidistant sampling strategy and DDAE model to enhance the monitoring efficiency. By using the simulation data of reactor coolant pump and the actual centrifugal pump data, the monitoring and positioning capabilities of the proposed scheme under normal and abnormal conditions were verified. This paper has important reference significance for improving the intelligent operation and maintenance efficiency of nuclear power plants.

The Preventive Maintenance Strategy in Operation Stage of Bridge using Bayesian Inference (베이지안 추론법을 이용한 교량 운영단계에서의 예방적 유지관리 전략)

  • Lee, Jin Hyuk;Choi, Yang Rock;Ann, Hojune;Kong, Jung Sik
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.39 no.1
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    • pp.135-146
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    • 2019
  • In this paper, the preventive maintenance strategy in operation stage of a bridge using Bayesian inference is proposed. The proposed technique can be used to predict the variation in the performance (or condition) of the bridge with higher accuracy, considering the uncertainty of monitoring. The applicability of the proposed method to the existing bridges is verified and analyzed that have an advantage in terms of maintenance cost efficiency compared to the conventional periodic maintenance system, which establishes maintenance after damage. It is expected that the proposed preventive maintenance method can be used to overcome the limitation of the conventional periodic maintenance method and to make practical bridge maintenance decision.

Strain-based structural condition assessment of an instrumented arch bridge using FBG monitoring data

  • Ye, X.W.;Yi, Ting-Hua;Su, Y.H.;Liu, T.;Chen, B.
    • Smart Structures and Systems
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    • v.20 no.2
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    • pp.139-150
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    • 2017
  • The structural strain plays a significant role in structural condition assessment of in-service bridges in terms of structural bearing capacity, structural reliability level and entire safety redundancy. Therefore, it has been one of the most important parameters concerned by researchers and engineers engaged in structural health monitoring (SHM) practices. In this paper, an SHM system instrumented on the Jiubao Bridge located in Hangzhou, China is firstly introduced. This system involves nine subsystems and has been continuously operated for five years since 2012. As part of the SHM system, a total of 166 fiber Bragg grating (FBG) strain sensors are installed on the bridge to measure the dynamic strain responses of key structural components. Based on the strain monitoring data acquired in recent two years, the strain-based structural condition assessment of the Jiubao Bridge is carried out. The wavelet multi-resolution algorithm is applied to separate the temperature effect from the raw strain data. The obtained strain data under the normal traffic and wind condition and under the typhoon condition are examined for structural safety evaluation. The structural condition rating of the bridge in accordance with the AASHTO specification for condition evaluation and load and resistance factor rating of highway bridges is performed by use of the processed strain data in combination with finite element analysis. The analysis framework presented in this study can be used as a reference for facilitating the assessment, inspection and maintenance activities of in-service bridges instrumented with long-term SHM system.

Deep-learning-based system-scale diagnosis of a nuclear power plant with multiple infrared cameras

  • Ik Jae Jin;Do Yeong Lim;In Cheol Bang
    • Nuclear Engineering and Technology
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    • v.55 no.2
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    • pp.493-505
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    • 2023
  • Comprehensive condition monitoring of large industry systems such as nuclear power plants (NPPs) is essential for safety and maintenance. In this study, we developed novel system-scale diagnostic technology based on deep-learning and IR thermography that can efficiently and cost-effectively classify system conditions using compact Raspberry Pi and IR sensors. This diagnostic technology can identify the presence of an abnormality or accident in whole system, and when an accident occurs, the type of accident and the location of the abnormality can be identified in real-time. For technology development, the experiment for the thermal image measurement and performance validation of major components at each accident condition of NPPs was conducted using a thermal-hydraulic integral effect test facility with compact infrared sensor modules. These thermal images were used for training of deep-learning model, convolutional neural networks (CNN), which is effective for image processing. As a result, a proposed novel diagnostic was developed that can perform diagnosis of components, whole system and accident classification using thermal images. The optimal model was derived based on the modern CNN model and performed prompt and accurate condition monitoring of component and whole system diagnosis, and accident classification. This diagnostic technology is expected to be applied to comprehensive condition monitoring of nuclear power plants for safety.

PZT Sensor-based Structural Health Monitoring for CFRP Laminated Concrete Structures (CFRP 보강 콘크리트 구조물의 PZT센서 기반 구조 건전성 모니터링)

  • Ryu, Sung-Chan;Kim, Ju-Won;Lee, Chang-Gil;Park, Seung-Hee;Park, Sun-Kyu
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.14 no.5
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    • pp.72-78
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    • 2010
  • A CFRP (Carbon Fiber-Reinforced Plastic) strengthening method is being very widely used to increase the load-carrying capacity of host structures, especially for bridges. However, not only flexure and shear failures but debonding failure also might occur in CFRP strengthened concrete structures. The CFRP debonding failure would cause a collapse accident of the host structure. Therefore, real-time health monitoring about the CFRP bonding condition is strongly required. In this study, a feasibility of the impedance-based damage detection method using PZT sensors is investigated through a series of experimental study monitoring both concrete cracks and CFRP debonding defects.

The Suggestion of Reliability Improvement Method based on Failure Trend Analysis of Chiller (냉동기 고장경향분석을 통한 설비신뢰도향상 방안 제시)

  • Lee, Sang Dae;Yeom, Dong Un;Hyun, Jin Woo
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.64 no.4
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    • pp.251-255
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    • 2015
  • Chiller system plays an important role of maintaining room temperature constantly by supplying chilled water to Heating, Ventilating and Air Conditioning(HVAC)or area room cooler equipment during plant normal operation or accident condition. Chiller failures are one of the most frequently occurring equipment failures. If the types of chiller failures are analyzed and grouped thoroughly, it would be helpful to make chiller maintenance strategy at the plants. That would enhance equipment reliability of chiller in the end. In this paper, chiller failure data during three years were analyzed and categorized by specific failure code. In addition, the various proposals to improve equipment reliability of chiller were suggested such as Preventive Maintenance Optimization(PMO) strategy and performance monitoring reinforcement and so on.

Sensors, smart structures technology and steel structures

  • Liu, Shih-Chi
    • Smart Structures and Systems
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    • v.4 no.5
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    • pp.517-530
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    • 2008
  • This paper deals with civil infrastructures in general, sensor and smart structure technology, and smart steel structures in particular. Smart structures technology, an integrated engineering field comprising sensor technology, structural control, smart materials and structural health monitoring, could dramatically transform and revolutionize the design, construction and maintenance of civil engineering structures. The central core of this technology is sensor and sensor networks that provide the essential data input in real time for condition assessment and decision making. Sensors and robust monitoring algorithms that can reliably detect the occurrence, location, and severity of damages such as crack and corrosion in steel structures will lead to increased levels of safety for civil infrastructure, and may significantly cut maintenance or repair cost through early detection. The emphasis of this paper is on sensor technology with a potential use in steel structures.

Analysis and development of measurement systems for tunnels and slopes under a high velocity (고속주행을 고려한 터널 및 사면의 계측시스템 분석 및 개선 방안 연구)

  • Chung, Jae-Hoon;Park, Yoon-Je;Lee, Rae-Chul
    • Proceedings of the Korean Geotechical Society Conference
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    • 2010.03a
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    • pp.1376-1381
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    • 2010
  • In this study, we dealt with an analysis and development of measurement systems for tunnel and slope structures under a high velocity. Deterioration of tunnel and slope structures becomes a critical issue in regard to both safety and economic concerns. Deterioration itself is inevitable, but condition assessment technology and nondestructive evaluation techniques could provide solutions to ensure public safety by means of detecting damage before serious and expensive degradation consequences occur. We reviewed the existing monitoring and maintenance systems of slopes and tunnels and more advanced directions, especially for highways under high-speed vehicles.

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