• Title/Summary/Keyword: Condition monitoring maintenance

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Fault Detection and Diagnosis of Faulty Bearing and Broken Rotor Bar of Induction Motors Based on Dynamic Time Warping (DTW를 이용한 유도전동기 베어링 및 회전자봉 고장진단)

  • Lee, Jae-Hyun;Bae, Hyeon
    • Journal of Advanced Marine Engineering and Technology
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    • v.31 no.1
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    • pp.95-102
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    • 2007
  • The issues of preventive and condition-based maintenance, online monitoring, system fault detection, diagnosis and prognosis are of increasing importance. This study introduces a technique to detect and identify faults in induction motors. Stator currents were measured and stored by time domain. The time domain is not suitable for representing current signals, so wavelet transform is used to convert the signals onto frequency domain. The raw signals can not show the significant feature, therefore difference values between the signal of the health conditions and that of the fault conditions are applied. The difference values were transformed by wavelet transform and the features are extracted from the transformed signals. The dynamic time warping method was used to identify the fault type. This study describes the results of detecting fault using wavelet analysis.

Overhead Catenary Measurement by High-speed Image Analysis (고속 이미지 분석에 의한 전차선로 계측)

  • Park, Young;Lee, Ki-Won;Cho, Hyeon-Young;Kwon, Sam-Young;Park, Chan-Bae;Park, Hyun-June
    • Proceedings of the KSR Conference
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    • 2007.05a
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    • pp.824-828
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    • 2007
  • With increasing interest in the reduction of cost for operation and maintenance of overhead catenary system, various methods of condition monitoring have been developed and used in with high-speed analysis and advanced image processing techniques. This study utilizes a high-speed camera as inspecting system to measure the wear, stagger, hight and arc extinguishing test of overhead catenary system. All measuring image were captured by a high speed CMOS camera with PCI express output, which can acquire up to 1000 frames per second with the resolution 1024 × 1280 pixels. Line type laser source with a power equal to 300 mW and the National Instrument LabVIEW (8.0) based on vision acquisition software have been used in application programming interface for image acquisition, display, and storage. The proposed high-speed camera system is finally applied to measure the overhead catenary system showing promising on-field applications

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The design concept of the On-Board Computer System using identification coding method (차상컴퓨터장치 식별 코딩 설계방법에 대한 연구)

  • Choi, Kwon-Hee;Ra, Joon-Ho;Shim, Jae-Chul;Kim, Hyung-In;Jung, Sung-Yun
    • Proceedings of the KSR Conference
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    • 2007.05a
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    • pp.1398-1402
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    • 2007
  • In a high speed train, OBCS(On-Board Computer System) is a up-to-date computer control system that provide controlling, monitoring, maintaining and reparing of the important device, supporting a driver, status of a train, service maintenance, managing the remote control mode, driving order & control, control of a electrical or pneumatic circuit and a passenger service. In general, OBCS is located in each car but in a power car, both main and auxiliary computers are used. These avoid a network collision and maintain the independence of condition and failure records with the information of line number, train number and car number. This paper is intended to provide the information about the identification coding method of domestic and foreign OBCS, for the new high speed train (KTX-II).

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Shock Analysis of Transfer System (과도진동을 갖는 설비의 충격해석을 통한 안정성 평가)

  • Ha, Jeong-Min;Lee, Jong-Myeong;Kim, Yong-Hwi;Ahn, Byung-Hyun;Choi, Byeong-Keun
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2014.10a
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    • pp.94-96
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    • 2014
  • Press machine has advantage over other manufacturing machine which can produce large quantities of products in short time so it is widely used in lots of industrial sectors. However, vibration problems may occur when operating a high pressure. It has been subjected to the condition monitoring vibration sensors attached to the main point. We perform the maintenance before a failure occurs, the system receives a high load. In this paper, in order to determine the structural characteristics for the transport system to conduct the vibaration and shock analysis.

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Reliability Analysis of Slab Transfer Equipment in Hot Rolling Furnace (열간압연 가열로 슬라브 이송장치 신뢰도 해석)

  • Bae, Young-Hwan
    • Journal of the Korean Society of Safety
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    • v.21 no.1 s.73
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    • pp.6-14
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    • 2006
  • The development of automatic production systems have required intelligent diagnostic and monitoring functions to overcome system failure and reduce production loss by the failure. In order to perform accurate operations of the intelligent system, implication about total system failure and fault analysis due to each mechanical component failures are required. Also solutions for repair and maintenance can be suggested from these analysis results. As an essential component of a mechanical system, a bearing system is investigated to define the failure behavior. The bearing failure is caused by lubricant system failure, metallurgical deficiency, mechanical condition(vibration, overloading, misalignment) and environmental effects. This study described slab transfer equipment fault train due to stress variation and metallurgical deficiency from lubricant failure by using FTA.

Implementation of Prediction Program for Deterioration Judgment on Substation Power Systems in Urban Railway (도시철도 전력설비의 노후화 판단을 위한 예측 프로그램 구현)

  • Jung, Ho-Sung;Park, Young;Kang, Hyun-Il
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.62 no.6
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    • pp.881-885
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    • 2013
  • In this paper, we present a deterioration judgment model of urban rail power equipment using driving history, the frequency and number of failures. In addition, we have developed a deterioration judgment program based on the derived failure rate. A deterioration judgment model of power equipments on metro system was designed to establish how much environmental factors, such as thermal cycling, humidity, overvoltage and partial discharge. The deterioration rate of the transformers followed the Arrhenius log life versus reciprocal Kelvin temperature (hotspot temperature) relation. The deterioration judgment program is linked to the online condition monitoring system of urban railway system. The deterioration judgment program is based on the user interface it is possible to apply immediately to the urban rail power equipment.

Inspection of Calandria Reactor Surface of Wolsung Nuclear Power Plant using Thermal Infrared Camera mounted on the Mobile Robot KAEROT/m2

  • Cho, Jai-Wan
    • Proceedings of the KSRS Conference
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    • 2002.10a
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    • pp.578-578
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    • 2002
  • Thermal infrared imaging is a highly promising technology for condition monitoring and predictive maintenance of electronic, electrical and mechanical elements in nuclear power plants. However, conventional low-cost infrared imaging systems suffer from poor spatial resolution compared to commercial CCD cameras. This paper describes an approach to enhance inspection performances for calandria reactor area of Wolsung nuclear power plant through the technique of superimposing thermal infrared image into real CCD image. In the occurrence of thermal abnormalities on observation points and areas of calandria reactor area, unusual hot image taken from thermal infrared camera is mapped upon real CCD image. The performance of the technique has been evaluated in the experiment carried out at Wolsung nuclear power plant in the overhaul period. The results show that localizations of thermal abnormalities on calandria reactor face can be estimated accurately.

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Investigation of Technological Trends in Automotive Fault Prognostic System (자동차 고장예지시스템의 기술동향 연구)

  • Ismail, Azianti;Jung, Won
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.36 no.1
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    • pp.78-85
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    • 2013
  • Since the basic built-in-test, prognostic health management (PHM) has evolved into more sophisticated and complex systems with advanced warning and failure detection devices. Aerospace and military systems, manufacturing equipment, structural monitoring, automotive electronic systems and telecommunication systems are examples of fields in which PHM has been fully utilized. Nowadays, the automotive electronic system has become more sophisticated and increasingly dependent on accurate sensors and reliable microprocessors to perform vehicle control functions which help to detect faults and to predict the remaining useful life of automotive parts. As the complication of automotive system increases, the need for intelligent PHM becomes more significant. Given enormous potential to be developed lays ahead, this paper presents findings and discussions on the trends of automotive PHM research with the expectation to offer opportunity for further improving the current technologies and methods to be applied into more advanced applications.

Depth estimation for surface-breaking cracks in steel-fiber reinforced concrete using ultrasonic surface waves

  • Ahmet S. Kirlangic;Zafer Iscan
    • Structural Monitoring and Maintenance
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    • v.9 no.4
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    • pp.373-388
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    • 2022
  • A USW based diagnostic procedure is presented for estimating the depth of surface-breaking cracks. The diagnosis is demonstrated on seven lab-scale SFRC beam specimens, which are subjected to the CMOD controlled three-point bending test to create real bending cracks. Then, the recorded multiple ultrasonic signals are examined with the signal processing techniques, including wavelet transform and two-dimensional Fourier transform, to investigate the relationships between the crack depth and two diagnostic indices, namely the attenuation coefficient and dispersion index (DI). Finally, the reliabilities of these indices for depth estimation are verified with the visually measured crack depths as well as the crack features obtained with a digital image processing algorithm. It is found that the DI outperforms the attenuation coefficient in depth estimation, where this index displays good agreement with the visual inspection for 86% of the inspected specimens.

Corrosion Monitoring of Reinforcing Bars in Cement Mortar Exposed to Seawater Immersion-and-dry Cycles (해수침지-건조 환경에 노출된 모르타르속 철근의 부식속도 평가)

  • Kim, Je-kyoung;Kee, Seong-Hoon;Yee, Jurng-Jae
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.22 no.4
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    • pp.10-18
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    • 2018
  • The primary purposes of this study are to understand a fundamental aspect of current uniformity around a reinforcing bar (rebar) in cement mortar, and to develop an accurate monitoring method in a wet-dry cycling process with the alternative current (AC) impedance method. Three cement mortar specimens with two embedded rebars were prepared in the laboratory. As a main variable, the distance between two rebars was designed to be 10, 20 and 30 mm with the same thickness of 20 mm. To simulate the corrosion of rebars in concrete structures in a marine environment, three cement mortar specimens were exposed to 15 wet-drying cycles (24-hour-immersion in seawater and 48-hour-drying in a room temperature) in the laboratory. It was observed that the potential level shifted to a noble value during corrosion potential monitoring, which is attributed to acceleration of dissolved oxygen diffusion at the drying process. AC impedance was measured in a frequency range from 100 kHz to 1 mHz on a wet-drying process. A theoretical model was proposed to explain the interface condition between the rebars and cement mortar by using the equivalent circuit consisting of a solution resistance, a charge transfer resistance and a CPE (constant phase element). It was observed that the diffusion impedance appeared in a low frequency range as corrosion of rebars progresses. At the drying stage of the wet-drying cycles, the currents line for monitoring tended to be non-uniform at the interface of rebar/mortar, being phase shift, ${\theta}$, close to $-45^{\circ}$.