• Title/Summary/Keyword: Condition Diagnosis Algorithm

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A Study on the Development of EDG Engine Condition Diagnosis Program in Power Plant (발전용 비상디젤발전기 엔진 상태진단 프로그램 개발 연구)

  • Lee, Sang-Guk;Kim, Dae-Woong
    • Journal of Power System Engineering
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    • v.19 no.5
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    • pp.67-72
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    • 2015
  • The reliable operation of onsite emergency diesel generator(EDG) should be ensured by a conditioning monitoring system designed to maintain, monitor and forecast the reliability level of diesel generator. The purpose of this paper is to develop condition diagnosis algorithm(logic) and analysis program of engine for the accurate diagnosis in actual condition of emergency diesel generator engine. As a result of this study, we confirmed that developed engine condition diagnosis algorithm and analysis program could be efficiently applied for actual EDG engine in nuclear power plant.

Development of AI-Based Condition Monitoring System for Failure Diagnosis of Excavator's Travel Device (굴착기 주행디바이스의 고장 진단을 위한 AI기반 상태 모니터링 시스템 개발)

  • Baek, Hee Seung;Shin, Jong Ho;Kim, Seong Joon
    • Journal of Drive and Control
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    • v.18 no.1
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    • pp.24-30
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    • 2021
  • There is an increasing interest in condition-based maintenance for the prevention of economic loss due to failure. Moreover, immense research is being carried out in related technologies in the field of construction machinery. In particular, data-based failure diagnosis methods that employ AI (machine & deep learning) algorithms are in the spotlight. In this study, we have focused on the failure diagnosis and mode classification of reduction gear of excavator's travel device by using the AI algorithm. In addition, a remote monitoring system has been developed that can monitor the status of the reduction gear by using the developed diagnosis algorithm. The failure diagnosis algorithm was performed in the process of data acquisition of normal and abnormal under various operating conditions, data processing and analysis by the wavelet transformation, and learning. The developed algorithm was verified based on three-evaluation conditions. Finally, we have built a system that can check the status of the reduction gear of travel devices on the web using the Edge platform, which is embedded with the failure diagnosis algorithm and cloud.

A Development of Feature Extraction and Condition Diagnosis Algorithm for Lens Injection Molding Process (렌즈 사출성형 공정 상태 특징 추출 및 진단 알고리즘의 개발)

  • Baek, Dae Seong;Nam, Jung Soo;Lee, Sang Won
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.11
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    • pp.1031-1040
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    • 2014
  • In this paper, a new condition diagnosis algorithm for the lens injection molding process using various features extracted from cavity pressure, nozzle pressure and screw position signals is developed with the aid of probability neural network (PNN) method. A new feature extraction method is developed for identifying five (5), seven (7) and two (2) critical features from cavity pressure, nozzle pressure and screw position signals, respectively. The node energies extracted from cavity and nozzle pressure signals are also considered based on wavelet packet decomposition (WPD). The PNN method is introduced to build the condition diagnosis model by considering the extracted features and node energies. A series of the lens injection molding experiments are conducted to validate the model, and it is demonstrated that the proposed condition diagnosis model is useful with high diagnosis accuracy.

Condition Monitoring of Check Valve Using Neural Network

  • Lee, Seung-Youn;Jeon, Jeong-Seob;Lyou, Joon
    • 제어로봇시스템학회:학술대회논문집
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    • 2005.06a
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    • pp.2198-2202
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    • 2005
  • In this paper we have presented a condition monitoring method of check valve using neural network. The acoustic emission sensor was used to acquire the condition signals of check valve in direct vessel injection (DVI) test loop. The acquired sensor signal pass through a signal conditioning which are consisted of steps; rejection of background noise, amplification, analogue to digital conversion, extract of feature points. The extracted feature points which represent the condition of check valve was utilized input values of fault diagnosis algorithms using pre-learned neural network. The fault diagnosis algorithm proceeds fault detection, fault isolation and fault identification within limited ranges. The developed algorithm enables timely diagnosis of failure of check valve’s degradation and service aging so that maintenance and replacement could be preformed prior to loss of the safety function. The overall process has been experimented and the results are given to show its effectiveness.

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Implementation of an Integrated Machine Condition Monitoring Algorithm Based on an Expert System (전문가시스템을 기반으로 한 통합기계상태진단 알고리즘의 구현(I))

  • 장래혁;윤의성;공호성;최동훈
    • Tribology and Lubricants
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    • v.18 no.2
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    • pp.117-126
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    • 2002
  • Abstract - An integrated condition monitoring algorithm based on an expert system was implemented in this work in order to monitor effectively the machine conditions. The knowledge base was consisted of numeric data which meant the posterior probability of each measurement parameter for the representative machine failures. Also the inference engine was constructed as a series of statistical process, where the probable machine fault was inferred by a mapping technology of pattern recognition. The proposed algorithm was, through the user interface, applied for an air compressor system where the temperature, vibration and wear properties were measured simultaneously. The result of the case study was found fairly satisfactory in the diagnosis of the machine condition since the predicted result was well correlated to the machine fault occurred.

Fault Detection System Development for a Spin Coater Through Vibration Assessment (스핀코터의 진동 평가를 통한 이상 검출 시스템 개발)

  • Moon, Jun-Hee;Lee, Bong-Gu
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.11
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    • pp.47-54
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    • 2009
  • Spin coaters are the essential instruments in micro-fabrication processes, which apply uniform thin films to flat substrates. In this research, a spin coater diagnosis system is developed to detect the abnormal operation of TFT-LCD process in real time. To facilitate the real-time data acquisition and analysis, the circular-buffered continuous data transfer and the short-time Fourier transform are applied to the fault diagnosis system. To determine whether the system condition is normal or not, a steady-state detection algorithm and a frequency spectrum comparison algorithm using confidence interval are newly devised. Since abnormal condition of a spin coater is rarely encountered, algorithm is tested on a CD-ROM drive and the developed program is verified by a function generator. Actual threshold values for the fault detection are tuned in a spin coater in process.

Fault Diagnosis for Rotating Machine Using Feature Extraction and Minimum Detection Error Algorithm (특징 추출과 검출 오차 최소화 알고리듬을 이용한 회전기계의 결함 진단)

  • Chong, Ui-pil;Cho, Sang-jin;Lee, Jae-yeal
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.16 no.1 s.106
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    • pp.27-33
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    • 2006
  • Fault diagnosis and condition monitoring for rotating machines are important for efficiency and accident prevention. The process of fault diagnosis is to extract the feature of signals and to classify each state. Conventionally, fault diagnosis has been developed by combining signal processing techniques for spectral analysis and pattern recognition, however these methods are not able to diagnose correctly for certain rotating machines and some faulty phenomena. In this paper, we add a minimum detection error algorithm to the previous method to reduce detection error rate. Vibration signals of the induction motor are measured and divided into subband signals. Each subband signal is processed to obtain the RMS, standard deviation and the statistic data for constructing the feature extraction vectors. We make a study of the fault diagnosis system that the feature extraction vectors are applied to K-means clustering algorithm and minimum detection error algorithm.

A Diagnosis Scheme of Switching Devices under Open Fault in Inverter-Fed Interior Permanent Magnet Synchronous Motor Drive (매입형 영구자석 동기전동기 구동용 인버터 스위칭 소자의 개방 고장 진단)

  • Choi, Dong-Uk;Kim, Kyeong-Hwa
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.26 no.3
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    • pp.61-68
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    • 2012
  • This paper deals with a fault diagnosis algorithm for open faults in the switching devices of PWM inverter-fed IPMSM (Interior Permanent Magnet Synchronous Motor) drive. The proposed diagnostic algorithm is realized in the controller using the informations of three-phase currents or reference line-to-line voltages, without requiring additional equipments for fault detection. Under switch open fault conditions, the conventional dq model used to control an AC motor cannot directly be applied for the analysis of drive system, since three-phase balanced condition does not hold. To overcome this limitation, a fault model based on the line-to-line voltages is employed for the simulation studies. For comparative performance evaluation through the experiments, the entire control system is implemented using digital signal processor (DSP) TMS320F28335. Simulations and experimental results are presented to verify the validity of the proposed diagnosis algorithm.

Condition Diagnosis of Air-conditioner Compressor by Waveform Analysis of AE Raw Signal (AE 원신호 파형분석에 의한 에어컨 컴프레서의 상태 진단)

  • 이감규;강익수;강명창;김정석
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.11
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    • pp.125-129
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    • 2004
  • For the diagnosis of compressor abnormal condition in air-conditioner, AE signal which is derived from wear condition, compressed air and assembly error is analyzed experimentally. The burst and continuous type AE signal occurred by metal contact and compressed air and AE raw signal of compressors were directly acquired in production line. After extracting samples according to waveforms, Early Life Test(ELT) is conducted and classified to normal and abnormal waveform. The efficient parameters of waveform pattern are investigated in time and frequency domain and the diagnosis algorithm of air-conditioner by Neural Network estimation is suggested.

Diagnosis Method of Output Power Lowering of PV System by Using Kalman Filter Algorithm (Kalman Filter 알고리즘을 이용한 태양광 발전 시스템의 출력저하 진단법)

  • Kang, Byung-Kwan;Kim, Seung-Tak;Lee, Hyun-Gu;Bae, Sun-Ho;Park, Jung-Wook
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.60 no.8
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    • pp.1537-1546
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    • 2011
  • The photovoltaic(PV) generation system have recently become widely used to solve the environmental problems and running out of fossil fuels. However, the study on maintenance is inadequate for PV system. This paper proposes the novel diagnosis method of output power decline to maintain the normal output performance of PV array. The diagnosis method used the proportional relation of irradiation-output current(S-I) of PV array at maximum power point(MPP). And, first order polynomial using the relation is proposed to easily apply PV system. To estimate the relation in case of separation of PV array producer and diagnosis system producer. Kalman Filter algorithm is also proposed at 30.2kW grid-connected PV system. Then, the performance of diagnosis method is evaluated using the hardware tests as well as the simulation.