Browse > Article

Fault Detection System Development for a Spin Coater Through Vibration Assessment  

Moon, Jun-Hee (Department of Mechatronics, Dealim University College)
Lee, Bong-Gu (Department of Mechanical Engineering, Dealim University College)
Publication Information
Abstract
Spin coaters are the essential instruments in micro-fabrication processes, which apply uniform thin films to flat substrates. In this research, a spin coater diagnosis system is developed to detect the abnormal operation of TFT-LCD process in real time. To facilitate the real-time data acquisition and analysis, the circular-buffered continuous data transfer and the short-time Fourier transform are applied to the fault diagnosis system. To determine whether the system condition is normal or not, a steady-state detection algorithm and a frequency spectrum comparison algorithm using confidence interval are newly devised. Since abnormal condition of a spin coater is rarely encountered, algorithm is tested on a CD-ROM drive and the developed program is verified by a function generator. Actual threshold values for the fault detection are tuned in a spin coater in process.
Keywords
Spin Coater; Rotating Machinery; Fault Diagnosis; Short-time Fourier Transform; Circular-buffered Continuous Data Transfer;
Citations & Related Records
Times Cited By KSCI : 1  (Citation Analysis)
연도 인용수 순위
1 Patton, R. J., Frank, P. M. and Clark, R. N., "Issues of Fault Diagnosis for Dynamic Systems," Springer-Verlag, 2000
2 Daubechies, I., "The Wavelet Transform, Time-Frequency Localization and Signal Analysis," IEEE Transactions on Information Theory, Vol. 36, No. 5,pp. 961-1005, 1990   DOI   ScienceOn
3 User's Guide, "PCIS-DASK Data Acquisition Software Development Kit for NuDAQ PCI-bus Cards," Adlink Technology Inc., 2000
4 Betta, G., Liguori, C., Paolillo, A. and Pietrosanto, A., "A DSP-Based FFT-Analyzer for the Fault Diagnosis of Rotating Machine Based on Vibration Analysis," IEEE Transactions on Instrumentation and Measurement, Vol. 51, No. 6, pp. 1316-1322, 2002   DOI   ScienceOn
5 Press, W. H., Teukolsky, S. A., Vettering, W. T. and Flannery, B. P., "Numerical Recipes, 3rd Edition," Cambridge University Press, 2007
6 Ganta, G. and Tonoli, A., "A harmonic finite element for the analysis of flexural, torsional and axial rotordynamic behavior of discs," Journal of Sound and Vibration, Vol. 207, No. 5, pp. 693-720, 1997   DOI   ScienceOn
7 Chae, H. C., Ryu, I. C. and Han, C. S., "3-Dimensional Modeling and Sensitivity Analysis for Vibration Reduction of the Spin-Coater System," Journal of the Korean Society for Precision Engineering, Vol. 20, No. 2, pp. 209-217, 2003   과학기술학회마을
8 Yang, B. S., Hwang, W. W., Kim, D. J. and Tan, A., "Condition Classification of Small Reciprocating Compressor for Refrigerators using Artificial Neural Networks and Support Vector Machines," Mechanical Systems and Signal Processing, Vol. 19, No. 2, pp. 371-390, 2005   DOI   ScienceOn
9 Samanta, B. and Al-Balushi, K. R., "Artificial Neural Network Based Fault Diagnostics of Rolling Element Bearings Using Time-Domain Features," Mechanical Systems and Signal Processing, Vol. 17, No. 2, pp. 317-328, 2003   DOI   ScienceOn