• 제목/요약/키워드: Computer-aided milling

검색결과 45건 처리시간 0.022초

국소의치 구조물(framework)의 CAD-CAM 제조방식에 따른 정확도: 문헌고찰 (Accuracy of CAD-CAM RPD framework according to manufacturing method: A literature review)

  • 이유승
    • 대한치과보철학회지
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    • 제59권3호
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    • pp.370-378
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    • 2021
  • 목적: 본 연구의 목적은 CAD-CAM 방식으로 제작한 RPD framework의 제조 과정 및 제작 방법에 따른 적합도를 문헌 고찰을 통해 평가하는 것이다. 재료 및 방법: 다음의 PICO (patient, intervention, comparison, and outcome) 질문과 관련한 특정 키워드를 이용하여 PubMed 데이터베이스 상에서 포괄적인 문헌 검색을 시행하였다: "제조 과정 및 제작 방식에 따라 디지털 RPD framework의 정확도에 차이가 있는가?" 결과: 총 7개의 문헌이 선택되었으며, 이 중 두 문헌에서 구강스캔과 모형스캔을 이용한 디지털 RPD framework의 정확도에 관하여 비교하였으나, 일관된 결과를 얻지 못하였다. 제작 방식에 따른 비교 문헌에서는 적층 가공 또는 절삭 가공을 통해 제작된 RPD framework 모두 임상적으로 허용가능한 수준의 정확도를 보였으며, PEEK (Polyetheretherketone) milling RPD framework가 전통적 주조방식으로 제작하거나 3D 프린팅으로 제작한 RPD framework보다 높은 적합도를 보였다. Milling RPD framework에서는 direct 방식으로 제작한 경우에 indirect 방식의 경우보다 우수한 적합도가 관찰되었으나, 3D 프린팅 RPD framework에서는 indirect 방식으로 제작한 경우에 더 높은 적합도를 보였다. 결론: CAD-CAM 기술을 이용하여 제작된 디지털 RPD framework는 제조 과정이나 방식에 관계없이 임상적으로 허용되는 수준의 정확도를 보였다. 구강스캔 또는 모형스캔의 디지털 인상 채득 방법에 따라서는 일관된 결과가 보고되지 않았으며, 추후 연구가 필요하다.

Wax-block milling을 이용한 상악 가철성 국소의치 금속구조물 제작 증례 (Manufacturing of metal-framework for maxillary removable partial dentures using milling wax-blocks)

  • 서아라;권순석
    • 대한치과기공학회지
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    • 제44권1호
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    • pp.24-30
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    • 2022
  • This research introduces the manufacturing process of the metal-framework of one of the maxillary partial dentures, the "obturator", using milling wax-blocks, for patients with palate loss due to oral cancer. It explains the protocol of taking the patient's oral impression, preparation of a working cast, scanning, designing using a computer-aided design program, investing the milling wax-blocks, and completing the obturator. This method does not follow the traditional wax and agar process thereby reducing the errors arising during the manufacturing process and decreasing the time, material, and labor required. Moreover, the retention, stability, and compatibility of the metal framework were observed to be high in both the working cast and oral cavity.

Computer-aided design/computer-aided manufacturing of hydroxyapatite scaffolds for bone reconstruction in jawbone atrophy: a systematic review and case report

  • Garagiola, Umberto;Grigolato, Roberto;Soldo, Rossano;Bacchini, Marco;Bassi, Gianluca;Roncucci, Rachele;De Nardi, Sandro
    • Maxillofacial Plastic and Reconstructive Surgery
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    • 제38권
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    • pp.2.1-2.9
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    • 2016
  • Background: We reviewed the biological and mechanical properties of porous hydroxyapatite (HA) compared to other synthetic materials. Computer-aided design/computer-aided manufacturing (CAD/CAM) was also evaluated to estimate its efficacy with clinical and radiological assessments. Method: A systematic search of the electronic literature database of the National Library of Medicine (PubMed-MEDLINE) was performed for articles published in English between January 1985 and September 2013. The inclusion criteria were (1) histological evaluation of the biocompatibility and osteoconductivity of porous HA in vivo and in vitro, (2) evaluation of the mechanical properties of HA in relation to its porosity, (3) comparison of the biological and mechanical properties between several biomaterials, and (4) clinical and radiological evaluation of the precision of CAD/CAM techniques. Results: HA had excellent osteoconductivity and biocompatibility in vitro and in vivo compared to other biomaterials. HA grafts are suitable for milling and finishing, depending on the design. In computed tomography, porous HA is a more resorbable and more osteoconductive material than dense HA; however, its strength decreases exponentially with an increase in porosity. Conclusions: Mechanical tests showed that HA scaffolds with pore diameters ranging from 400 to $1200{\mu}m$ had compressive moduli and strength within the range of the human craniofacial trabecular bone. In conclusion, using CAD/CAM techniques for preparing HA scaffolds may increase graft stability and reduce surgical operating time.

3D face scan을 이용한 CAD/CAM 제작 의치 증례 (CAD/CAM fabricated complete denture using 3D face scan: A case report)

  • 엄대영;이성복;이석원;박수정;안수진
    • 대한치과보철학회지
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    • 제55권4호
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    • pp.436-443
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    • 2017
  • 과거의 computer-aided design/computer-aided manufacturing (CAD/CAM) 기술 형태는 사용자가 한 제조사의 구성요소만 사용해야 하는 폐쇄적인 시스템이었다면, 현재는 여러 제조사의 구성요소 중 사용자가 필요에 맞는 구성요소를 선택해서 사용할 수 있는 유연성을 가진 개방적인 시스템 형태로 변화하였다. 치과재료와 보철물 제작 기술의 발전에도 불구하고 의치 제작은 지난 100년 가까이 전통적인 제작방식을 따랐다. 하지만 최근 들어 기존 의치 제작의 단점을 보완하고자 CAD/CAM 제작 의치에 관한 연구가 활발히 이루어지고 있으며, 밀링이나 3D 프린팅을 이용해 상용화된 형태의 CAD/CAM 제작 의치가 이미 임상에서 쓰이고 있다. 본 증례는 3D face scan을 활용한 CAD/CAM 의치 제작의 가능성을 확인하고, CAD/CAM과 전통적인 방법으로 제작한 의치를 비교한 결과에 대해 보고하고자 한다.

IN VITRO MARGINAL FIT OF THE COMPUTERAIDED MILLED CERCON CROWNS

  • Chang, Jae-Yoon;Yang, Jae-Ho;Han, Jung-Suk;Lee, Jai-Bong
    • 대한치과보철학회지
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    • 제43권3호
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    • pp.306-313
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    • 2005
  • Statement of problem. There have been many studies about marginal discrepancy of single restorations made by various systems and materials. But most of statistical inferences are not definite because of sample size, measurement number, measuring , instruments, etc. And there have been few studies about the marginal fit of Computer-aided Cercon crowns. Purpose. The purpose of this study was to compare the marginal fit of the anterior single restorations made using computer-aided milled Cercon crowns with metal-ceramic restorations and to obtain more accurate information by using a large enough sample size and by making sufficient measurements per specimen. Material and methods. The in vitro marginal discrepancies of computer-aided milled Cercon crowns and control groups (metal ceramic crowns) were evaluated and compared. The crowns were made from one extracted maxillary central incisor prepared by milling machine. 30 crowns per each system were fabricated. Measurements of a crown were recorded at 50 points that were randomly selected for marginal gap evaluation. Parametric statistical analysis was performed for the results. Results. The means and standard deviations of the marginal fit were 85$\pm$22$\mu$m for the control group and 91$\pm$15$\mu$m for the Cercon crowns. The t-test of the marginal discrepancies between Cercon crowns and metal-ceramic crowns were performed. Significant differences were not found between groups (P=0.230>.05). Based on the criterion of 120$\mu$m as the limit of clinical acceptability, the mean marginal fits of Cercon crowns and metal-ceramic crowns were acceptable. Conclusion. Within the limitations of this in vitro study, the following conclusions were drawn: 1. Mean gap dimensions and standard deviations at the marginal opening for maxillary incisal crowns were 85$\pm$22$\mu$m for the control (metal-ceramic crowns), 91$\pm$15$\mu$m for Cercon crowns. 2. The Cercon crowns showed slightly larger marginal gap discrepancy than the control but marginal gap between Computer-aided milled Cercon crowns and metal ceramic crowns did not showed significant difference (P>.05). 3. The Cercon crowns and metal ceramic crowns showed clinically acceptable marginal discrepancy.

Biomechanical behavior of CAD/CAM cobalt-chromium and zirconia full-arch fixed prostheses

  • Barbin, Thais;Silva, Leticia Del Rio;Veloso, Daniele Valente;Borges, Guilherme Almeida;Presotto, Anna Gabriella Camacho;Barao, Valentim Adelino Ricardo;Groppo, Francisco Carlos;Mesquita, Marcelo Ferraz
    • The Journal of Advanced Prosthodontics
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    • 제12권6호
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    • pp.329-337
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    • 2020
  • PURPOSE. To verify the influence of computer-aided design/computer-aided manufacturing (CAD/CAM) implant-supported prostheses manufactured with cobalt-chromium (Co-Cr) and zirconia (Zr), and whether ceramic application, spark erosion, and simulation of masticatory cycles modify biomechanical parameters (marginal fit, screw-loosening torque, and strain) on the implant-supported system. MATERIALS AND METHODS. Ten full-arch fixed frameworks were manufactured by a CAD/CAM milling system with Co-Cr and Zr (n=5/group). The marginal fit between the abutment and frameworks was measured as stated by single-screw test. Screw-loosening torque evaluated screw stability, and strain analysis was explored on the implant-supported system. All analyses were performed at 3 distinct times: after framework manufacturing; after ceramic application in both materials' frameworks; and after the spark erosion in Co-Cr frameworks. Afterward, stability analysis was re-evaluated after 106 mechanical cycles (2 Hz/150-N) for both materials. Statistical analyses were performed by Kruskal-Wallis and Dunn tests (α=.05). RESULTS. No difference between the two materials was found for marginal fit, screwloosening torque, and strain after framework manufacturing (P>.05). Ceramic application did not affect the variables (P>.05). Spark erosion optimized marginal fit and strain medians for Co-Cr frameworks (P<.05). Screw-loosening torque was significantly reduced by masticatory simulation (P<.05) regardless of the framework materials. CONCLUSION. Co-Cr and Zr frameworks presented similar biomechanical behavior. Ceramic application had no effect on the biomechanical behavior of either material. Spark erosion was an effective technique to improve Co-Cr biomechanical behavior on the implant-supported system. Screw-loosening torque was reduced for both materials after masticatory simulation.

적층가공을 이용한 임시의치 제작 및 기존방식의 임시의치와의 비교 증례 (Fabrication of additive manufacturing interim denture and comparison with conventional interim denture: A case report)

  • 김현아;임현필;강현;양홍서;박상원;윤귀덕
    • 대한치과보철학회지
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    • 제57권4호
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    • pp.483-489
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    • 2019
  • 디지털치의학의 발달과 함께 computer-aided design and computer-aided manufacturing (CAD/CAM)을 이용한 3D 제작산업이 최근 급격한 성장을 하고 있다. 디지털 방식을 이용한 의치 제작 또한 최근의 디지털치의학 기술의 발전으로 증가하는 추세에 있다. CAD/CAM 제작방법은 크게 두가지 타입으로 나눌 수 있다: 절삭가공, 적층가공, 밀링과 같은 절삭가공은 블록 형태의 재료를 깎아 제조하는 기술을 토대로 하며, 3D printing과 같은 적층가공은 재료를 적층 방식으로 쌓아 올려 제조하는 기술을 토대로 한다. 적층가공은 밀링이 어려운 복잡한 구조의 제작에 적용할 수 있다. 본 증례에서, 적층가공방법이 레진상 총의치 제작에 이용되었다. 디지털방식을 적용한 의치의 사용기간동안 기능적, 심미적으로 만족할 만한 결과를 보여주었다.

3D 프린팅을 이용한 양악 총의치 제작 증례 (Fabrication of complete denture using 3D printing: a case report)

  • 이은수;박찬;윤귀덕;임현필;박상원
    • 대한치과보철학회지
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    • 제60권2호
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    • pp.202-210
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    • 2022
  • 최근 디지털 치의학의 발달로, Computer-aided design-Computer-aided manufacturing (CAD-CAM)을 이용한 의치 제작이 증가하는 추세이다. CAD 소프트웨어를 통해 디자인된 의치를 제작하는 방식에는 밀링을 이용한 절삭가공방식과 3D 프린팅과 같은 적층가공방식이 있으며, 적층가공방식은 보다 복잡한 구조를 재현하는데 유리하게 사용될 수 있다. 본 증례는 뇌경색으로 인해 신체적 장애를 갖게 된 상·하악 완전무치악 환자에서 제작 기간과 내원 간격을 단축하기 위해 광경화 Stereolithography (SLA) 기반의 3D 프린팅을 이용한 디지털 제작 방식의 양악 총의치 수복 증례이다. 최종인상채득을 위해 기존 임시의치를 디지털 방식으로 복제 및 출력하여 개인트레이로 활용하였고, 부가중합형 실리콘 인상재로 채득한 최종인상체에는 수직고경과 중심위, 상악 전치부의 각도 및 길이에 대한 정보가 포함되었다. 또한 임시의치를 장착하고 촬영한 안면 스캔 데이터를 추가로 획득하여 기공 작업 시 교합평면 결정이나 인공치 배열에 참고할 수 있도록 하였다. 인상체를 3차원 스캔 후 CAD 프로그램을 통해 인공치를 배열하였고, 연마면을 형성하여 의치 디자인을 완성하였다. 시적 의치 및 최종 의치는 FDA 승인을 받은 액체 광경화성 레진을 이용하여 SLA 기반 3D 프린터로 출력하였고, 최종 의치는 적절한 안정과 유지, 지지를 보였으며, 기능적, 심미적으로 만족스러운 결과를 얻을 수 있었다. 최종 의치의 전달까지 3회의 내원 횟수를 필요로 하였으며, 기공시간의 단축으로 내원 간격을 줄임으로써 환자의 만족도를 증진시켰다.

자유곡면 가공을 위한 CAD/CAM 시스템 (An Integrated System for Computer-Aided Design and Manufacturing of Sculptured Surface)

  • 김광수;최영환
    • 대한산업공학회지
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    • 제17권1호
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    • pp.37-49
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    • 1991
  • This report describes an integrated approach to sculptured surface design and manufacture, and a software package for it on a multi-axis NC milling machine. The integrated software consists of four parts : (1) surface fitting procedure for generating the characteristic polyhedron from 3 dimensional CMM data, (2) surface description for generating the mathematical representation of sculptured surfaces. (3) tool path generation for approximating the surface representation into a sequence of linear cutter paths, and (4) tool control for generating the corresponding joint variable values. This integrated approach is generally applicable to sculptured surface manufacturing where multi-axis milling machines are necessary to produce smooth three-dimensional surfaces.

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Influence of heat treatment on the microstructure and the physical and mechanical properties of dental highly translucent zirconia

  • Dimitriadis, Konstantinos;Sfikas, Athanasios Konstantinou;Kamnis, Spyros;Tsolka, Pepie;Agathopoulos, Simeon
    • The Journal of Advanced Prosthodontics
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    • 제14권2호
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    • pp.96-107
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    • 2022
  • PURPOSE. Microstructural and physico-mechanical characterization of highly translucent zirconia, prepared by milling technology (CAD-CAM) and repeated firing cycles, was the main aim of this in vitro study. MATERIALS AND METHODS. Two groups of samples of two commercial highly-translucent yttria-stabilized dental zirconia, VITA YZ-HTWhite (Group A) and Zolid HT + White (Group B), with dimensions according to the ISO 6872 "Dentistry - Ceramic materials", were prepared. The specimens of each group were divided into two subgroups. The specimens of the first subgroups (Group A1 and Group B1) were merely the sintered specimens. The specimens of the second subgroups (Group A2 and Group B2) were subjected to 4 heat treatment cycles. The microstructural features (microstructure, density, grain size, crystalline phases, and crystallite size) and four mechanical properties (flexural strength, modulus of elasticity, Vickers hardness, and fracture toughness) of the subgroups (i.e. before and after heat treatment) were compared. The statistical significance between the subgroups (A1/A2, and B1/B2) was evaluated by the t-test. In all tests, P values smaller than 5% were considered statistically significant. RESULTS. A homogenous microstructure, with no residual porosity and grains sized between 500 and 450 nm for group A and B, respectively, was observed. Crystalline yttria-stabilized tetragonal zirconia was exclusively registered in the X-ray diffractograms. The mechanical properties decreased after the heat treatment procedure, but the differences were not statistically significant. CONCLUSION. The produced zirconia ceramic materials can be safely (i.e., according to the ISO 6872) used in extensive fixed prosthetic restorations, such as substructure ceramics for three-unit prostheses involving the molar restoration and substructure ceramics for prostheses involving four or more units. Consequently, milling technology is an effective manufacturing technology for producing zirconia substructures for dental fixed all-ceramic prosthetic restorations.