• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 1992년도 춘계학술대회 논문집 92
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• pp.27-46
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• 1992

In this study a new simplified three-dimensional numerical method and the associated computer program have been developed to simulate the non-axisymmetric extrusion processes. The two-dimensional rigid-plastic finite element method under the generalized plane-strain condition, is combined with the slab method. To define the die geometry for non-axisymmetric extrusion, area mapping technique was used. Streamlined die surface was used to miniminze the total extrusion pressure. Extrusion of square, hexagonal and "T" section from round billet have been simulated and experimented with a model material. The computed results were in good agreement with the experiments in cross-sectional grid distortion. Computational results will be valuable for designing tool geometries and corresponding processes.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 1994년도 추계학술대회 논문집
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• pp.64-73
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• 1994

An updated Lagrangian finite element analysis with automatic remeshing scheme is applied to the three-dimensional hot extrusion through landless square dies. In the remeshing procedure, it is very difficult that the meshes are generated automatically with consideration of physical characteristics. In the presented study, the mesh generation is accomplished by modular concept. The generated meshes by modular concept have advantages, especially for three-dimensional problems, such as economized computational time and consideration of physical characteristic. In the problem, orifice shapes of square die are divided into two for the extrusion of solid sections. The orifice adaptive modules are developed for each type and the numerical examples are carried out for each type.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2001년도 춘계학술대회 논문집
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• pp.40-43
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• 2001

The use ef sheet material for the hydroforming of a closed hollow body out of two sheet metal blanks is a new class of hydroforming process. By using a three-dimensional finite element program, called HydroFORM-3D, the hydroforming process of sheet metal pairs is analyzed. Also the comparison of conventional deep-drawing and hydroforming process was conducted. The simulation has concentrated on the influences of the various forming conditions, such as the unwelded or welded sheet metal pairs and friction condition, on the hydroforming process. This computational approach can prevent time-consuming trial-and-error in designing the expensive die sets and hydroforming process of sheet metal pairs.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 1999년도 압출 및 인발 심포지엄
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• pp.5-8
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• 1999

The present work is concerned with three-dimensional finite element analysis of the hollow section extrusion process using a porthole die. For economic computation, mismatching refinement, an efficient domain decomposition method with different mesh density for each subdomain, is implemented. The proposed method improves the computational efficiency significantly, especially fur the three-dimensional analysis of extrusion problems. As a numerical example, extrusion of the underframe part of a railroad vehicle are analyzed. For three-dimensional mesh generation of a complicated shape with hexahedral elements, a modified grid-based approach with the surface element layer is utilized. The analysis results are then successfully reflected on the industrial porthole die design.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2004년도 춘계학술대회 논문집
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• pp.23-26
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• 2004

This paper describes the analysis of extrusion process and integrity for the condenser tube which is component of the heat exchanger in automobile and air conditioning apparatus. As development of the analysis method using computer, recently. It have been applied to the 3-dimensional hot extrusion process with complex section area of the non-steady statement and then results of the analysis have been applied to optimal die design and process design. As the result, this paper confirmed that used extrusion die of the research is satisfactorily designed to dimensional accuracy. And the stress point of view, condenser tube confirmed that it was influenced by the flow pressure of alternative regrigerants.

• 한국지반공학회논문집
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• 제17권3호
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• pp.15-23
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• 2001

탄소성 캡 모델의 중요한 장점은 여러 가지 다공체의 전체적인 축차 및 체적의 비선형 상호거동을 동시에 다룰 수 있음에 있다. 그러나 대부분의 캡 모델이 가진 문제점중의 하나는 세 개의 독립적인 항복면이 불연속으로 연결되어 있음으로부터 기인된다. 본 연구에서는 이러한 항복면 사이의 연결점에서의 탄소성 접선 계수는 특이점이 되고 수치해석상 잠재적인 어려움을 내재하고 있음을 나타내고 이러한 문제의 해결방안의 하나로 세 개의 항복면이 연속적으로 만나는 새로운 탄소성 캡 모델을 제시하였다. 본 논문에서는 모델의 증분형태의 구성식 및 새로운 응력을 구하기 위한 활동 항복면의 결정을 판단하는 알고리즘이 제시되었다. 동반 논문에서는 내재적인 응력적분 및 일관적인 접선계수를 유도하였고 예제계산들을 수행하였다.

• 한국지반공학회논문집
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• 제17권3호
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• pp.25-32
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• 2001

보편적인 탄소성 캡 모델은 전통적인 등방 이론에 기초를 두고 있다. 이러한 모델의 응력적분 및 접선 계수의 유도는 여러 가지 논문들에 나타나 있지만 축차 및 체적 거동을 동시에 다루는 내제적인 해석법을 통한 지반해석은 아직까지는 많은 도전이 요구되고 있다. 앞선 동반 논문에서는 비연속적으로 연결된 항복면 사이의 접선 계수는 특이점이 됨을 나타내었고 이에 대하여 새로운 캡 모델의 구성식이 제시되었다. 본 논문에서는 제시된 캡 모델의 비 조건적이고 안정된 내재적 응력적분 및 일관된 탄소성 접선계수를 유도하였다. 또한 간단한 예제를 통하여 모델의 수행능력을 보여주었고 사면안정계산이 수행되었다.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 1999년도 춘계학술대회논문집
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• pp.207-212
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• 1999

A computational method based on the three-dimensional finite element method is developed for the deformation analysis of roll forming process. the method approximates the process as a kinematically steady state deformation of strip. For industrial usefulness of the simulation method several rolls with arbitrary shapes in one stand can be considered. The shapes and the thickness distributions of strip after roll forming were examined by comparing computation results with experiments It is concluded that the tool is useful enough to predict the process. The overall simulation method was integrated into a sorftware package to help the industrial roll-design.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 1999년도 춘계학술대회논문집
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• pp.237-240
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• 1999

The elastic stress analysis of the die for helical gear forging has been calculated by using the nodal force at the final stage obtained from the rigid-plastic finite element analysis. In order to obtain more precise gear products. the elastic analysis of the die after release of punch and the elastic spring-back analysis of product after ejection have been performed and the final dimension of the computational product has been in good agreement with that of the experimental product.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 1997년도 춘계학술대회논문집
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• pp.188-191
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• 1997

In the recent sheet metal forming simulations, it increases to adopt the dynamic explicit method for an effective computation and the elastic-plastic formulation for stress recovery. It is inevitable in the dynamic explicit method that some noises occur and sometimes partly spoil results of simulations. It is severer when complicated contact conditions are included in simulations. An effective method to control these noises is introduction of damping effects. In this paper, the concept of contact damping is introduced in order to suppress noises due to complicated contact conditions. This is checked by analyzing a simple sheet metal forming process(U-bending). From the computational results, it is shown that the contact damping can effectively control the noises due to contacts and develop more reliable internal stress states.