• Title/Summary/Keyword: Compressors station

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Commissioning Results of the Warm Compression System for the KSTAR Helium Refrigeration System (KSTAR 헬륨냉동기의 압축시스템 시운전 결과)

  • Park, Dong-Seong;Chang, Hyun-Sik;Joo, Jae-Joon;Moon, Kyung-Mo;Cho, Kwang-Woon;Kim, Yang-Soo;Bak, Ju-Shik;Kwon, Il-Keun;Cho, Myeon-Chul;Yang, Seung-Han
    • Proceedings of the SAREK Conference
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    • 2008.11a
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    • pp.125-130
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    • 2008
  • The main components of the KSTAR helium refrigeration system (HRS) can be classified into the warm compression system (WCS) and the cryogenic devices according to the operating temperature levels. The WCS itself consists of the compressor station (C/S) and the oil removal system (ORS). The process helium is compressed from 1 bar to 22 bar maximum in the C/S and downstream, the ORS removes the oil mixed in the helium to less than 10 ppbw as per the operation criteria of the cryogenic devices of the KSTAR HRS. After the installation, the pre-commissioning and commissioning activities were started on July, 2007. Before the start-up of the C/S, vibration measurement and the skid reinforcement jobs were performed for stable operation of the C/S. The results of the WCS performance tests met the requirements of the KSTAR HRS but satisfied the vibration level criteria only at the compressors' full load condition.

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Risk Assessment of Tube Trailer Leaks at Hydrogen Charging Station (수소충전소 튜브트레일러 누출에 따른 위험성평가)

  • Park, Woo-Il;Yoon, Jin-Hee;Kang, Seung-Kyu
    • Journal of the Korean Institute of Gas
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    • v.25 no.4
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    • pp.57-62
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    • 2021
  • In this study, risk assessment was conducted in case of leakage of storage facilities (tube trailer) using the HyKoRAM program developed through international joint research. The high-pressure gas facilities in the hydrogen filling station are divided into four main categories: storage facilities (tube trailers), processing facilities (compressors), compressed gas facilities, and filling facilities (dispensers). Among them, the design specifications of the tube trailer, which is a storage facility, and the surrounding environmental conditions were reflected to construct an accident scenario with previously occurring accidents and potential accidents. Through this, we identify the risks of storage facilities at hydrogen refueling stations and suggest measures to improve the safety of hydrogen charging stations.

Analysis of Safety by Expansion of Hydrogen Charging Station Facilities (수소충전소 설비 증설에 따른 안전성 해석)

  • Park, Woo-Il;Kang, Seung-Kyu
    • Journal of the Korean Institute of Gas
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    • v.24 no.6
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    • pp.83-90
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    • 2020
  • This study conducted a risk assessment using the HyKoRAM program created by international joint research. Risk assessment was conducted based on accident scenarios and worst-case scenarios that could occur in the facility, reflecting design specifications of major facilities and components such as compressors, storage tanks, and hydrogen pipes in the hydrogen charging station, and environmental conditions around the demonstration complex. By identifying potential risks of hydrogen charging stations, we are going to derive the worst leakage, fire, explosion, and accident scenarios that can occur in hydrogen storage tanks, treatment facilities, storage facilities, and analyze the possibility of accidents and the effects of damage on human bodies and surrounding facilities to review safety.

Development of Hydraulic Compressor for Hydrogen Station (수소스테이션용 유압 압축기 개발)

  • Cho, Sung-Min;Roh, Gyeong-gil;Yeom, Ji-woong;lee, Seung-kuk;Lyu, Sung-ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.6
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    • pp.158-163
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    • 2018
  • Major producers have already built compressors since World War I and have been monopolizing all domestic and overseas markets based on the accumulated technology, and the dependency of the manufacturers over the entire industry is deepening. Therefore, it is expected that the technological gap with developed countries will be larger without development of the related technology. Therefore, it is necessary to develop a unique technology for a new type of high efficiency compression system. In this study, we present localization of Hydraulic Compressor which can meet the technical trends such as cost reduction, efficiency improvement, environmental friendliness, wide operating range, low capacity / high capacity compatibility, size reduction, easy operation and easy maintenance.

A Study on the Quantitative Risk Assessment of Hydrogen-CNG Complex Refueling Station (수소-CNG 복합충전소 정량적 위험성평가에 관한 연구)

  • Kang, Seung-Kyu;Huh, Yun-Sil
    • Journal of the Korean Institute of Gas
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    • v.24 no.1
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    • pp.41-48
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    • 2020
  • This study performed a quantitative risk assessment for hydrogen-CNG complex refueling stations. Individual and societal risks were calculated by deriving accident scenarios that could occur at hydrogen and CNG refueling stations and by considering the frequency of accidents occurring for each scenario. As a result of the risk assessment, societal risk levels were within the acceptable range. However, individual risk has occurred outside the allowable range in some areas. To identify and manage risk components, high risk components were discovered through risk contribution analysis. High risks at the hydrogen-CNG complex refueling station were large leakage from CNG storage containers, compressors, and control panels. The sum of these risks contributed to approximately 88% of the overall risk of the fueling station. Therefore, periodic and intensive safety management should be performed for these high-risk elements.

Numerical Analysis on a Dependence of Hydrogen Diaphragm Compressor Performance on Oil Characteristics (수소용 다이어프램 압축기의 작동유 특성에 따른 수치해석)

  • Park, Hyun-Woo;Shin, Young-Il;Lee, Young-Jun;Song, Ju-Hun;Chang, Young-June;Jeon, Chung-Hwan
    • 한국신재생에너지학회:학술대회논문집
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    • 2009.06a
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    • pp.787-790
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    • 2009
  • There are several types of compressors which are appropriate for hydrogen gas station. Metal diaphragm type of hydrogen compressor is the one of them, a use in which satisfies the requirements of maintaining gas purity and producing high pressure over 700 bar. The objective of this study is to investigate an characteristics of compression as bulk modulus of oil varies. Three cases of bulk modulus ranging from $2{\times}10^9$, $4.52{\times}10^9$ and $7{\times}10^9$ were studied through FSI (Fluid Structure Interaction) analysis. Gas pressure, oil pressure and deflection degree of diaphragm were analysed during a certain period of compression process. Highest pressure and deflection were found in the condition of high bulk modulus of $7{\times}10^9$.

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Analysis of Operation Data Monitoring for LPG-Hydrogen Multi-Fueling Station (LPG-수소복합충전소 운영데이터 모니터링 분석)

  • Park, Songhyun;Kim, Donghwan;Ku, Yeonjin;Kim, Piljong;Huh, Yunsil
    • Journal of Energy Engineering
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    • v.28 no.4
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    • pp.1-7
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    • 2019
  • In response to the recent increase in demand for hydrogen stations, the Ministry of Trade and Industry has enacted and promulgated special notifications to enable the installation of hydrogen stations in the form of the combined complex in existing automotive fuel supply facilities such as LPG, CNG, and gas stations. Hydrogen multi energy filling stations haven't been operated yet in Korea till the establishment of special standards, so it is necessary create special standards by considering all Korean environmental characteristics such as four seasons and daily crossings. In this study, we collected and analyzed the charging data of Ulsan LPG-Hydrogen Multi Fueling Station installed for the first time in Korea. The data are hourly temperature and pressure data from compressors, storage vessels and dispensers. We used the data collected for a year, including the highest temperature and the lowest temperature in Ulsan to compare seasonal characteristics. As a result, it was found that the change of the outside temperature affects the initial temperature of the vehicle's container of the hydrogen car, which finally affects the charging time and the charging speed of the vehicle. There was no effect on vehicle containers because the limit temperature suggested by the Korean Hydrogen Station Standard(KGS FP217) and the US Filling Protocol(SAE J2601) was not exceeded.

Numerical Analysis on a Hydrogen Diaphragm Compressor with Various Oil Distribution Holes Pattern for Hydrogen Compressor (수소용 다이어프램 압축기의 오일 분배 홀 패턴에 따른 수치해석)

  • Park, Hyun-Woo;Shin, Young-Il;Kim, Gyu-Bo;Song, Ju-Hun;Chang, Young-June;Jeon, Chung-Hwan
    • Transactions of the Korean hydrogen and new energy society
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    • v.20 no.2
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    • pp.87-94
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    • 2009
  • There are several types of compressors which are appropriate for hydrogen gas station. Diaphragm type of compressor is the one of them and it satisfies the requirements for that purpose in terms of maintaining gas purity and making high pressure over 700 bar. The objective of this study is to find an optimal design of oil distribution hole configuration. The number of holes is changed maintaining total cross-sectional area of holes. Five cases(1 hole, 4, 8,16 and 24 holes) were studied through Fluid Structure Interaction(FSI) analysis method. Gas and oil pressure, the deflection and stress of the diaphragm were analysed during compression and suction process respectively. There is no specific difference among the cases during compression. An additional deflection due to the existence of hole was found during suction for all case. But the highest deflection and stress were found in the 1 hole case. It was seen that 60% decrease of stress in magnitude in 24 hole case compare to the 1 hole case.

A Numerical Analysis on a Dependence of Hydrogen Diaphragm Compressor Performance on Hydraulic Oil Conditions (오일부 운전조건 변화에 따른 수소용 다이어프램 압축기의 성능예측에 대한 수치해석)

  • Park, Hyun-Woo;Shin, Young-Il;Lee, Young-Jun;Song, Ju-Hun;Chang, Young-June;Jeon, Chung-Hwan
    • Transactions of the Korean hydrogen and new energy society
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    • v.20 no.6
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    • pp.471-478
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    • 2009
  • The specific some types of compressors are appropriate for a use in hydrogen gas station. Metal diaphragm type of hydrogen compressor is one of them, which can satisfy the critical requirements of maintaining gas purity and producing high pressure over 850 bar. The objective of this study is to investigate an characteristics of compression through two-way Fluid-Structure-Interaction (FSI) analysis as bulk modulus and initial volume of oil independently varies. Deflection of diaphragm, oil density, gas and oil pressure were analyzed during a certain period of compression process. According to the analysis results, bulk modulus and initial volume remarkably affected deflection of diaphragm, oil density, gas and oil pressure. The highest gas pressure were attained with the highest bulk modulus of $7e^9\;N/m^2$ and the lowest initial oil volume of 80 cc.

A Study on Taxonomy and RCM Strategy Establishment for Performance Evaluation of Hydrogen Compression System at Hydrogen Vehicle Refueling Stations (수소자동차충전소의 수소압축장치 성능평가를 위한 분류체계 및 RCM 전략수립 연구)

  • Seong-jun Bae;Ha-neul Yim;Seo-yeon Na;Chung-keun Chae;Jin-hyeok Choi;Jin-woo Lee;Sang-bong Shin
    • Journal of the Korean Institute of Gas
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    • v.27 no.1
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    • pp.48-56
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    • 2023
  • Currently, Hydrogen compressor is maintained and managed according to the safety management regulations of the operator. But it is not based on technical standards, so it is necessary to establish based on reliability. In this paper, hydrogen compressor taxonomy by ISO 14224 standard reviewed for hydrogen compressor operated by KOGAS-Tech hydrogen vehicle refueling station to establish 9-stage taxonomy, and FMEA was conducted to establish RCM strategy specified in SAE JA1011, and 1012. It is expected that results of taxonomy and RCM strategy will be used as basic data for development of standards for verifying the performance of compressors.