• 소성∙가공
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• 제23권4호
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• pp.238-243
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• 2014

Recently, magnesium alloys have been widely used in the automotive, aerospace and electronics industries with the advantages of high specific strength, excellent machinability, high electrical conductivity, and high thermal conductivity. Deep drawn magnesium alloys not only meet the demands environmentally and the need for lighter products, but also can lead to remarkably improved productivity and more rapid qualification of the product The current study reports on a failure prediction procedure using finite element modeling (FEM) and a ductile fracture criterion and applies this procedure to the design of a deep drawing process. Critical damage values were determined from a series of uniaxial tensile tests and FEM simulations. They were then expressed as a function of strain rate and temperature. Based on the plastic deformation histories obtained from the FEM analyses of the warm drawing process and the critical damage value curves, the initiation time and location of fracture were predicted. The proposed method was applied to the process design for fabrication of a Mg automotive compressor case and verified with experimental results. The final results indicate that a Mg case part 39% lighter than an Al die casting part can be produced without any defects.

• 전력전자학회:학술대회논문집
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• 전력전자학회 2019년도 전력전자학술대회
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• pp.374-375
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• 2019

In this paper, In the whole industry, there is a tendency to replace brushless motors with brushless motors because of the high rate of failure in DC motors with brushes. Accordingly, many methods for driving a brushless motor have been developed and studied. In order to drive the brushless motor, it is essential to know the information about the rotor position of the motor. However, it is not possible to use a position sensor for rotor disconnection due to the structure of an electric compressor brushless DC motor. In this paper, we investigate the rotor position of the motor by using the counter electromotive force included in the voltage of the terminal made by Y connection by using the resistance of each phase without using Hall sensor or encoder generally used to detect the rotor position. A sensorless drive system for a square wave brushless direct current (DC) motor is proposed. To do this, we propose a method to detect the rotor position from the analyzed terminal voltage waveform by performing terminal voltage analysis of each phase for 3-phase, 2-exciton unipolar PWM.

• 설비공학논문집
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• 제5권2호
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• pp.141-155
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• 1993

Thermodynamic properties of R-32 are calculated and its refrigeration performance is evaluated for the purpose the feasibility study of replacing R-22 with R-32. (1) Refrigeration effect of R-32 is superior to that of R-22 because heat of evaporation of R 32 is about 50% higher than that of R-22. However, COP of R-32 system is 10-30% lower than that of R-22 system. It is mainly attributed to the vapor pressore of R-32 being about 62% higher than R-22. (2) Since the pressure ratio and the specific heat ratio of R-32 system is higher than those of R -22, compressor discharging temperature rises as high as to $130-150^{\circ}C$. It may cause mechanical failure of compressor due to the breakdown of lubricant. Compressor should be improved to lower the temperature if R-32 is to replace R-22. (3) Averaged two-phase heat transfer coefficient of R-32 is about 10-20% higher than that of R-22. It may assume better heat exchanger effectiveness but not guarantee the better COP of R-32 system than R-22. (4) The high vapor pressure is the first reason to drop R-32 out of the line of R-22 alternative refrigerant. So, refrigerant mixtures based on R-32 are recommended to adjust the vapor pressure first and keep superior volumetric capacity of R-32.

• 정보과학회 논문지
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• 제42권7호
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• pp.840-845
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• 2015

최근 빅데이터는 전사적 자원관리 분야뿐만 아니라 해양플랜트내 생산 및 운영 작업 분야에서도 큰 관심을 받고 있다. 이력데이터를 기반으로 미래의 설비에 대한 성능을 예측하는 것은 설비들의 생산성을 향상 시킬 수 있다. 특히 해양플랜트의 주요설비 중 하나인 원심압축기는 고장 시 폭발 할 수 있는 위험한 설비이기 때문에 실시간으로 설비성능을 모니터링 해야 한다. 본 논문에서 원심압축기의 성능을 계산하기 위한 스트림 데이터 처리 구조를 제안한다. 제안하는 시스템은 크게 가상태그 스트림 생성기와 실시간 데이터 스트림 관리자와 같이 두 가지 컴포넌트로 구성된다. 시스템 성능 확장성을 제공하기 위해, 멀티 코어 CPU를 사용하여 대용량 스트림 데이터를 처리할 수 있는 병렬 프로그래밍 접근 방식을 이용하였다. 또한, 실험을 통해 원심압축기의 스트림 데이터 처리에 대한 성능 개선을 보여주었다.

• 해양환경안전학회지
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• 제22권2호
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• pp.233-239
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• 2016

본 연구에서는 LNG-FPSO 선박에 탑재되어 있는 장비들의 운영효율을 최대화하기 위한 상태기반유지보수(CBM) 활동을 지원하는 보전시스템을 개발하였다. 개발된 보전시스템에서는 상태기반유지보수를 수행할 주요 장비들을 식별하여 이를 PWBS(Product Work Breakdown Structure)로 정의하였고 식별된 장비들로부터 실시간 수집되는 센서데이터를 이용하여 장비들의 고장분석과 최적 유지 보수 방안을 결정하기 위한 경제성평가 등을 수행하며, 이들을 수행하기 위해 필요한 입출력 데이터를 저장, 관리하는 고장사례 및 유지보수데이터베이스를 구축하였다. 개발시스템의 성능검증을 현재 개발 중인 LNG-FPSO 선박의 Inlet 시스템의 Compressor와 화물창의 Pump Tower 등과 같은 주요 장비들을 대상으로 실시하였고 이를 바탕으로 상태기반유지보수의 가능성을 확인하였다.

• Tribology and Lubricants
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• 제36권2호
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• pp.105-115
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• 2020

This paper presents a numerical study on the rotordynamic analysis of a dual-spool turbofan engine in the context of blade defect events. The blades of an axial-type aeroengine are typically well aligned during the compressor and turbine stages. However, they are sometimes exposed to damage, partially or entirely, for several operational reasons, such as cracks due to foreign objects, burns from the combustion gas, and corrosion due to oxygen in the air. Herein, we designed a dual-spool rotor using the commercial 3D modeling software CATIA to simulate blade defects in the turbofan engine. We utilized the rotordynamic parameters to create two finite element Euler-Bernoulli beam models connected by means of an inter-rotor bearing. We then applied the unbalanced forces induced by the mass eccentricities of the blades to the following selected scenarios: 1) fully balanced, 2) crack in the low-pressure compressor (LPC) and high pressure compressor (HPC), 3) burn on the high-pressure turbine (HPT) and low pressure compressor, 4) corrosion of the LPC, and 5) corrosion of the HPC. Additionally, we obtained the transient and steady-state responses of the overall rotor nodes using the Runge-Kutta numerical integration method, and employed model reduction techniques such as component mode synthesis to enhance the computational efficiency of the process. The simulation results indicate that the high-vibration status of the rotor commences beyond 10,000 rpm, which is identified as the first critical speed of the lower speed rotor. Moreover, we monitored the unbalanced stages near the inter-rotor bearing, which prominently influences the overall rotordynamic status, and the corrosion of the HPC to prevent further instability. The high-speed range operation (>13,000 rpm) coupled with HPC/HPT blade defects possibly presents a rotor-case contact problem that can lead to catastrophic failure.

• 한국소음진동공학회:학술대회논문집
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• 한국소음진동공학회 2007년도 추계학술대회논문집
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• pp.886-890
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• 2007

Machine fault prognosis techniques have been considered profoundly in the recent time due to their profit for reducing unexpected faults or unscheduled maintenance. With those techniques, the working conditions of components, the trending of fault propagation, and the time-to-failure are forecasted precisely before they reach the failure thresholds. In this work, we propose an approach of Least Square Regression Tree (LSRT), which is an extension of the Classification and Regression Tree (CART), in association with one-step-ahead prediction of time-series forecasting technique to predict the future conditions of machines. In this technique, the number of available observations is firstly determined by using Cao's method and LSRT is employed as prognosis system in the next step. The proposed approach is evaluated by real data of low methane compressor. Furthermore, the comparison between the predicted results of CART and LSRT are carried out to prove the accuracy. The predicted results show that LSRT offers a potential for machine condition prognosis.

• 대한안전경영과학회지
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• 제26권1호
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• pp.31-38
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• 2024

In this paper, as there are many cases of fires occurring due to the failure or inoperability of the thermostat of electronic products, the purpose is to test and analyze the risks and probabilities through fire cases and reproduction experiments, and suggest countermeasures. Among electronic products, water purifiers are composed of a refrigerant system with a compressor to make cold water, a heating device to make hot water, and an electric device used as an energy source. Due to the nature of the water purifier manufacturing, these devices are subject to a lot of moisture and dust. etc. exist in large quantities and use electrical energy, so there is a possibility of fire due to short circuit in the wire, electrical abnormal overheating (tracking phenomenon) in the thermostat, electronic board, starting relay, etc., and overheating of the heating device (Band Heater). there is. Therefore, in order to prevent fires from these devices, a system to remove foreign substances inside the water purifier is necessary, the use of heat-resistant (fire-resistant) wires for electrical devices is essential, and the use of non-combustible materials (semi-combustible materials) for each part is necessary to prevent fire. The risk must be eliminated through prevention and combustion expansion prevention devices.

• 한국추진공학회:학술대회논문집
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• 한국추진공학회 2000년도 제15회 학술강연회논문초록집
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• pp.39-39
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• 2000

축류 압축기 블레이드(blade)와 베인(vane)이 정하중(static load)에서 충분한 강도를 지니고 있더라도 반복하중이나 교번하중을 받게되면, 그 하중이 작더라도 파괴가 일어날 수 있다. 축류 압축기 블레이드와 베인의 피로파괴(fatigue failure) 현상은 개발 중인 가스터빈엔진 뿐만 아니라 현재 운용중인 엔진에서도 발생할 수 있는 엔진손상의 주요 원인이다. 블레이드나 베인의 동적 안정성 평가는 에어포일(airfoil)의 피로특성과 엔진운용조건에 따라서 발생하는 복잡한 공력가진과의 연관성을 고려하여 수행되어야 하기 때문에, 해석과 구성품 시험을 통하여 우선적으로 강도 평가를 실시하여야 한다.(중략)

• 한국정보처리학회:학술대회논문집
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• 한국정보처리학회 2023년도 추계학술발표대회
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• pp.681-684
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• 2023

우리나라의 수소연료전지 차량의 점유율이 매년 증가하고 있으나, 수소충전소 설비의 잦은 중단으로 수소연료전지 차량 운전자들이 제때 차량을 충전하지 못하는 불편이 발생하고 있다. 본 논문에서는 수소충전소 설비 중 Diaphragm을 사용하는 압축기의 이상 패턴을 탐지하는 Ensemble 모델을 통해 수소충전소에서 2023년 1월 1일부터 2023년 6월 28일 동안 수집된 데이터를 분석하였으며, 해당 기간 동안 발생했던 고장에 대해 2일전부터 이상 패턴이 10,000 이상 탐지되는 결과를 얻었다.