• 제목/요약/키워드: Compression residual stress

검색결과 107건 처리시간 0.024초

필렛용접이음부의 후처리에 따른 피로강도 향상 메커니즘의 연구 (The Study about the Fatigue Strength Improvement Mechanism by the Processing of Fillet Welded Joint)

  • 임청권;박문호;장준호
    • 한국강구조학회 논문집
    • /
    • 제11권3호통권40호
    • /
    • pp.319-327
    • /
    • 1999
  • 본 연구는 필렛용접 이음으로 된 종리브 십자 시험체를 대상으로 용접토우의 후처리에 의한 피로강도 향상의 메커니즘을 밝히고, 적절한 후처리법을 제안하고자 한다. 인장피로시험 결과, 용접 그대로의 시험체 보다는 후처리된 시험체들에서 피로강도 향상이 보였다. 특히, 피로균열 발생수명 $N_c$는 해머피닝(Hammer-Peening)후 그라인더 처리를 한 시험체에서, 그리고 피로균열 진전수명 $N_p$는 해머피닝 시험체 들에서 각각 증가현상을 보였다. 여기서, $N_c$는 용접토우의 기하학적 형상, 즉 응력집중의 완화때문에, 또한 $N_p$는 해머피닝에 의해 표면에 도입된 큰 압축잔류응력이 피로균열의 진전을 억제하고 있기 때문이라고 생각된다.

  • PDF

핫엠보싱 공정의 폴리머 점탄성 거동에 대한 연구 (Experimental and numerical study on viscoelastic behavior of polymer during hot embossing process)

  • 송남호;손지원;임성한;오수익
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2007년도 춘계학술대회 논문집
    • /
    • pp.191-194
    • /
    • 2007
  • In hot embossing lithography which has shown to be a good method to fabricate polymeric patterns for IT and bio components, it is very important to determine the proper process conditions of pressure, temperature, and time. It is also a key factor for predicting the optical properties of final product to calculate residual stress distribution after the embossing process. Therefore, to design the optimum process with right conditions, the ability to predict viscoelastic behavior of polymer during and after the hot embossing process is required. The objective of the present investigation is to establish simulation technique based on constitutive modeling of polymer with experiments. To analyze deformation behavior of viscoelastic polymer, the large strain material properties were obtained from quasi-static compression tests at different strain rates and temperatures and also stress relaxation tests were executed. With this viscoelastic material model, finite element simulation of hot embossing was executed and stress distribution is obtained. Proper process pressure is very important to predict the defect and incomplete filling.

  • PDF

Ti-6Al-4V재의 UNSM처리에 의한 축인장압축피로특성변화 (Variation of Axial Tension-Compression Fatigue Characteristics by UNSM on Ti-6Al-4V)

  • 서창민;조성암;편영식;서민수
    • 한국해양공학회지
    • /
    • 제25권6호
    • /
    • pp.42-48
    • /
    • 2011
  • The present study makes three original contributions to nanoskinned Ti-6Al-4V materials. The nanoskins were fabricated on Ti-6Al-4V material using various surface treatments: deep rolling (DR), laser shot peening (LSP), and ultrasonic nanocrystal surface modification (UNSM). These surface treatments are newly developed techniques and are becoming more popular in industrial fields. A fatigue strength comparison at up to 106 cycles was conducted on these nanoskinned Ti-6Al-4V materials. Fatigue tests were carried out using MTS under axial loading tension-compression fatigue (R = -1, RT, 5 Hz, sinusoidal wave). The analysis of the crack initiation patterns in the nanoskinned Ti-6Al-4V materials found an interior originating crack pattern and surface originating crack type. Microscopic observation was mainly used to investigate the fatigue fractured sites. These surface modification techniques have been widely adopted, primarily because of the robust grade of their mechanical properties. These are mainly the result of the formation of a large-scale, deep, and useful compressive residual stress, the formation of nanocrystals by the severe plastic deformation (SPD) at the subsurface layer, and the increase in surface hardness.

강 압축 부재의 잔류응력에 따른 기둥강도곡선의 비탄성영역에 대한 해석적 고찰 (An Analytical Review on the Inelastic Region of Column Strength Curve Associated with Residual Stress of Steel Member under Axial Force)

  • 시상광
    • 한국구조물진단유지관리공학회 논문집
    • /
    • 제22권2호
    • /
    • pp.161-168
    • /
    • 2018
  • 이 연구는 CRC기둥강도곡선의 비탄성영역에 대한 해석적 고찰이다. CRC기둥강도곡선의 비탄성영역은 최대 잔류응력 크기 $0.5{\sigma}_y$와 Bleich이론을 기초로 하고 있다. 이는 실제로 알려진 최대 압축 잔류응력의 크기가 $0.3{\sigma}_y$인 경우 보다 다소 보수적이다. 본 연구는 열압연강재의 최대 압축 잔류응력의 크기를 $0.3{\sigma}_y$으로 고려하여 그에 따른 기둥강도곡선과 접선탄성계수 Et를 제안하고 이를 CRC에서 제안하고 있는 값들과 각각 비교 고찰한다. 축 압축력을 받는 비탄성 기둥의 응력은 기둥에 작용하는 하중이 좌굴을 일으키기 전에 재료의 비례한도를 넘어 항복점에 도달할 것이다. 따라서 점차적인 단면의 항복 상태에 따른 기둥강도곡선을 검토할 필요가 있다. 본 연구는 최대 압축 잔류응력 ${\sigma}_r=0.5{\sigma}_y$을 사용하여 재료의 항복에 따른 임계하중 곡선식을 유도하고 이를 CRC기둥강도곡선과 비교 고찰한다.

사출압축성형시 PMMA 재료의 성형수축거동 (The Behavior of Shrinkage on PMMA in Injection Compression Molding)

  • 최윤식;강철민;정영득
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2005년도 춘계학술대회 논문집
    • /
    • pp.589-592
    • /
    • 2005
  • Molding shrinkage s variation is one of the problems to be solved in conventional injection molding. Despite many trying-out has been to solve these, intrinsic causes of shrinkage such as orientation and thermal exchange between melt and mold has yet not solved. For reducing shrinkage and residual stress on molding, injection compression molding process was invented. In this study, experiments about effect of injection compression molding's parameters on shrinkage of molding were conducted with PMMA and compared with conventional injection molding's shrinkage. Before the injection compression molding experiment, molding shrinkage rate was predicted by analyzing pvT graph and was compared with the results of experiment. The shrinkage rate of injection compression molding was lower than convention injection molding' one but was different from the predicted shrinkage. The reason was observed that experiment mold as not positive type, flowing backward of melt into nozzle and unreasonable mechanism of injection molding machine.

  • PDF

풍화잔적토의 함수비 변화에 따른 전단거동특성 (Shear Behavioral Characteristics of Weathered Residual Soil for the Change Water Content)

  • 유남재;김영길;이종호
    • 산업기술연구
    • /
    • 제17권
    • /
    • pp.119-124
    • /
    • 1997
  • This thesis is an experimental research of shear behavioral characteristics and shear behavioral coefficient of weathered residual soil which is mostly contained in soil of Korea. Using the weathered residual soil from mountain near Kangwon National University, this experimental research were contained the physical properties of sample in term of the basic test method such as specific gravity, plastic and liquid limit, grain-size distribution, density and water content. Experimental results obtained from direct shear test sand triaxial compression tests show that according to step loading, linear strain and linear stress increase continually and angle of internal friction decreases just little according to incresing of water content in case of ignoring the cohesion, and angle of internal friction appears the maximum angle near a optimum moisture content in case of considering the cohesion.

  • PDF

Unconfined compressive strength of PET waste-mixed residual soils

  • Zhao, Jian-Jun;Lee, Min-Lee;Lim, Siong-Kang;Tanaka, Yasuo
    • Geomechanics and Engineering
    • /
    • 제8권1호
    • /
    • pp.53-66
    • /
    • 2015
  • Plastic wastes, particularly polyethylene terephthalate (PET) generated from used bottled water constitute a worldwide environmental issue. Reusing the PET waste for geotechnical applications not only reduces environmental burdens of handling the waste, but also improves inherent engineering properties of soil. This paper investigated factors affecting shear strength improvement of PET-mixed residual soil. Four variables were considered: (i) plastic content; (ii) plastic slenderness ratio; (iii) plastic size; and (iv) soil particle size. A series of unconfined compression tests were performed to determine the optimum configurations for promoting the shear strength improvement. The results showed that the optimum slenderness ratio and PET content for shear strength improvement were 1:3 and 1.5%, respectively. Large PET pieces (i.e., $1.0cm^2$) were favorable for fine-grained residual soil, while small PET pieces (i.e., $0.5cm^2$) were favorable for coarse-grained residual soil. Higher shear strength improvement was obtained for PET-mixed coarse-grained residual soil (148%) than fine-grained residual soils (117%). The orientation of plastic pieces in soil and frictional resistance developed between soil particles and PET surface are two important factors affecting the shear strength performance of PET-mixed soil.

차륜에 대한 열손상 평가 (Evaluation of Thermal Dmage for Railway Weel)

  • 권석진;서정원;이동형;김영규;김재철
    • 한국철도학회:학술대회논문집
    • /
    • 한국철도학회 2011년도 정기총회 및 추계학술대회 논문집
    • /
    • pp.966-970
    • /
    • 2011
  • The thermo-mechanical interaction between brake block and wheel tread during braking has been found to cause thermal crack on the wheel tread. Due to thermal expansion of the rim material, the thermal cracks will protrude from the wheel tread and be more exposed to wear during the wheel/block contact than the rest of the tread surface. The wheel rim is in residual compression stress when is new. After service running, the region in the tread has reversed to tension. This condition can lead to the formation and growth of thermal cracks in the rim which can ultimately lead to premature failure of wheel. In the present paper, the thermal cracks of railway wheel, one of severe damages on the wheel tread, were evaluated to understand the safety of railway wheel in running condition. The residual stresses for damaged wheel which are applied to tread brake are investigated. Mainly X-ray diffusion method is used. Under the condition of concurrent loading of continuous rolling contact with rails and cyclic frictional heat from brake blocks, the reduction of residual stress is found to correlate well with the thermal crack initiation.

  • PDF

강제 교각의 거동에 관한 연구 (A Study on the Structural Behavior of Welded Box Columns)

  • 김인한;손용석;엄진호;송준엽;권영봉
    • 한국전산구조공학회:학술대회논문집
    • /
    • 한국전산구조공학회 1999년도 가을 학술발표회 논문집
    • /
    • pp.87-94
    • /
    • 1999
  • The structural behavior of welded steel box columns subjected to axial compression and combined load of axial and horizontal load is described. The nonlinear stress-strain relation of the material and residual stress resulted from welds were included in the analysis. Inelastic buckling analysis of hollow rectangular sections of various width-thickness and slenderness ratios was carried out using the semi-analytical and spline finite strip method to investigate the local and global bucking stress and mode interaction. The buckling stress was compared with test results and design curves. Post-buckling behavior was traced by the finite element program(ADINA) and compared with experimental results. The comparison showed that the ultimate stress can be used for the design purpose.

  • PDF

벼의 리올러지 특성(特性)(I) -곡립(穀粒)의 응력이완(應力弛緩)- (Rheological Properties of Rough Rice(I) -Stress Relaxation of Rough Rice Kernel-)

  • 김만수;김성래;박종민
    • Journal of Biosystems Engineering
    • /
    • 제15권3호
    • /
    • pp.207-218
    • /
    • 1990
  • Grains display characteristics of both elastic bodies and viscous fluids when they are subjected to mechanical treatments in harvesting, handling, and processing. This viscoelastic behavior of grains when mechanically stressed must be fully understood to establish maximum machine efficiency and have a minimum degree of grain damage and the highest quality of the final product. The studies were conducted to examine the effect of the moisture content, the loading rate and the initial deformation on the stress relaxation behavior of whole kernel of rough rice, and develop the rheological model to represent its stress relaxation behavior. The following results were obtained from the study. 1. Moisture content had the greatest influence on the initial portion of the relaxation curve. With elapsing time the lower moisture content resulted in the lower residual stress for the Japonica-type rough rice and vice versa for the Indica-type rough rice. But within the ranges of moisture content tested, the degree of stress relaxation per unit strain on the Indica-type rough rice was a little higher than those on the Japonica-type rough rice. 2. The slower loading rate resulted in less initial stress. The decreasing trend of residual stress for all the samples tested with increasing loading rate was shown. 3. The higher initial deformation for all the samples resulted in less initial stress. The increasing of amount of stress relaxation per unit strain with increase of initial stress indicated that viscoelastic properties of rough rice depended not only upon duration of load applied but also initial stress applied. This means that rough rice is nonlinear viscoelastic material. 4. The compression stress relaxation properties of rough rice kernel can be described by a generalized Maxwell model representing by the Maxwell elements.

  • PDF