• Title/Summary/Keyword: Composite material certification

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A Study on the Pilot Qualification and Qualification System Establishment of The Aerospace Composite Materials

  • Yong Man Yang;Sung In Cho;Seok Ho Jeong;Je-Jun Kim;Manseok Oh;Young Hwan Kim
    • International Journal of Aerospace System Engineering
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    • v.10 no.1
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    • pp.14-24
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    • 2023
  • The materials applied to the aircraft fuselage, parts, and components must be verified by relative authorities in accordance with the procedures set by the airworthiness authority to achieve the aircraft type certification. There are no examples of domestic composite materials which were verified in order to be applied to aircraft structure. In this study, the composite material certification system of NCAMP, an American composite material standard certification organization, was reviewed and used as the fundamentals of the first aerospace composite material certification system in ROK(Fig 2,8). Also updated material certification documents were developed and confirmed by material certification engineers and inspectors. This aerospace composite material qualification system is intended to modernize the material certification system for AAM(Advanced Air Mobility) as well as aircraft and to enhance the understanding of related technicians and inspectors.

An Overview of Composite Material Qualification for Aircraft (항공기용 복합소재 인증 고찰)

  • Yong-Man Yang;Bum-Soo Yoon;Seung-Mok Jeon;Seung-Ken Lee;Un-Ryul Baek;Man-Seok Oh
    • Composites Research
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    • v.36 no.5
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    • pp.361-368
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    • 2023
  • Composite materials used in aircraft must be certified using approved materials to ensure the the airworthiness of the aircraft. Certification is carried out by verifying the physical properties and processes of the materials, and producing material and process specifications. The composite material certification system in ROK(Republic of Korea) has been established through the MOLIT(Ministry of Land, Infrastructure and Transport) pilot certification project for aircraft composite materials. Currently, the KIAST(Korea Institute of Aviation Safety Technology) operates and manages the certification and shared data system. This study identifies realm for improvement in the established certification system for aircraft composite materials based on empirical evidence and aims to propose measures for the certification and industrial promotion of domestically produced aircraft composite materials.

A Study on the Certification System and Development Plan of Domestic Composite Material for Aircraft Use (항공기용 국산 복합재료 인증체계 및 발전방향에 대한 연구)

  • Kim, Ilyoung
    • Journal of Aerospace System Engineering
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    • v.9 no.4
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    • pp.43-48
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    • 2015
  • This paper presents the systematic and procedural approaches to ensure the safety of the composite material domestically developed and produced, for its use in the structure of aeronautical product in accordance with the applicable international standard, and to enhance its creditability. Based on this approaches, this paper eventually proposes the practical future plan to encourage and expand the adoption of domestic composite material as part of aeronautical product by aircraft manufacturer in global market.

Requirements for Composite Material Property Sharing System to Korean Products (국산 복합재료의 물성치 공유체계 수립을 위한 요구조건)

  • Suh, Jang Won;Rhee, Seung Yun;Lee, Young Dae
    • Journal of Aerospace System Engineering
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    • v.7 no.1
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    • pp.32-38
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    • 2013
  • This paper presents a survey results on the material properties sharing system database on composite in USA. The requirements on management and database for Korean composite product that meet KAS (Korean Airworthiness Standard) are suggested. The certification policy on composite material qualification of also introduced. The benefits to material supplier, aircraft manufacturer and certification authority, which get through the database have been considered. The database managing process, composite material manufacturing process, properties and design allowable meeting KAS have been suggested.

A Methodology to Determine Composite Material Allowables and Design Values Using Building Block Approach (빌딩블록 접근법을 이용한 복합재 재료 허용치 및 설계치 설정 방법)

  • Kim, Sung Joon;Lee, Seung-gyu;Hwang, In-hee
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.50 no.6
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    • pp.377-384
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    • 2022
  • In the design of composite aircraft structures, it is very important to set material allowables and design values, which take into account certification. And when determining the material allowable and design value of composite structures, the static strength, damage tolerance requirements, and environmental effects should be considered. The building block approach has been applied to the civil and military aviation industry for a long time and provides the principal certification methodology. This current certification methodology is based on extensive testing including coupon, element, sub-component, and full scale test. In this paper, some examples of composite allowable tests have been presented and the fundamental background and application methods of the building block approach have been presented.

Certification Methodology of Aerospace Materials System (우주항공 재료시스템 품질인증)

  • Lee, Ho-Sung
    • Journal of Aerospace System Engineering
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    • v.1 no.2
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    • pp.13-20
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    • 2007
  • Structural qualification plan (SQP) for aerospace vehicle is based on material certification methodology, which must be approved by certification authority. It is internationally required to use of statistically based material allowables to design aerospace vehicles with aerospace materials. In order to comply with this regulation, it is necessary to establish relatively large amount of database, which increases test costs and time. Recently NASA/FAA develop the new methodology which results in cost, time, and risk reduction, and satisfies the regulation at the same time. This paper summarizes the certification methodology of materials system as a part of structural qualification plan (SQP) of aerospace vehicles and also thermal management of the vehicle system, like thermal protection materials system and thermally conductive material system. Materials design allowable was determined using this method for a carbon/epoxy composite material.

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Qualification of Composite Materials for Small Aircraft (소형 항공기용 복합재료 인증)

  • Suh, Jang-Won;Park, Jong-Hyuk;Lee, Jong-Hee
    • Journal of Aerospace System Engineering
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    • v.5 no.1
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    • pp.17-23
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    • 2011
  • Since the time, cost and lack of regulatory information and guidance, one of the largest regulatory obstacles for an airframe manufacturer of polymer based advanced composite materials in certified aircraft applications, is to generate design allowables that will satisfy Airworthiness Regulations. In the past two decades, the design allowables used in military aircraft had been generated and applied in Korea, however the qualification of composite materials used in certifying airframe structure was not accomplished for design and demonstration of compliance to applicable airworthiness regulation. It is the intend of this paper that provide the basis of composite material qualification for small aircraft certification to the airworthiness regulation.

Research on Aircraft Lightning Protection Design and Certification of Fuel System in Composite Material (복합재항공기 연료시스템의 낙뢰보호설계 및 인증 연구)

  • Lee, Young-jae;Cho, Wonil;Jeon, Jeonghwan;Koh, Jinhwan
    • Journal of the Korean Society for Aviation and Aeronautics
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    • v.25 no.4
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    • pp.130-140
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    • 2017
  • Lightning protective design of an aircraft fuel system is closely related to the safety of the flight. Recently, composite material in building an aircraft becomes more important because it can reduce the weight of the aircraft. The composite materials decrease the protection against the effect of lightning. Lightning protective design of metal material aircraft has been researched for a long time and the design technique has been announced widely. However, research on the lightning protective design using composite material aircraft is very limited. In this study, lightning protective design for fuel tank structural component, access cover, fuel filler cap and drain valve in carbon fiber composite material aircraft have been presented. To show the compliance with FAA airworthiness standard regarding the presented protection designs, three steps, including lightning strike analysis, lightning environment analysis and certification test, were conducted in accordance with FAA AC 20-53.

A Consideration on Composite Material Certification for Small Aircraft Structure (복합재 소형 항공기 구조 인증 고려사항에 대한 고찰)

  • Suh, Jang-Won
    • Current Industrial and Technological Trends in Aerospace
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    • v.7 no.1
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    • pp.128-140
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    • 2009
  • In this paper, the technical problems or considerations which could be arisen at the certification for composite small aircraft structures per FAR Part 23 have been reviewed and the actions expected applicants should take also have been explored. This paper focuses on the technical problems considered to be happening and describes the relation to the certification regulations and to the certification experiences. This paper is general information to composite certification activities, and presents some useful guidance materials and reference materials. The general information described in this paper could not be applied to any composite structures and to the secondary structures which not critical to flight safety.

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Test Witness Methodology for Acquisition of the Composite Material Qualification Data (복합재 재료인증을 위한 시험입회 방법론)

  • Rhee, Seung Yun
    • Journal of Aerospace System Engineering
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    • v.9 no.3
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    • pp.8-11
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    • 2015
  • Since the late 1990's, FAA, NASA and the aerospace industry have worked together to develop the sharing system of the composite material qualification databases which were obtained through the standardized fabrication and testing procedures. The result was what is now known as the AGATE(Advanced General Aviation Transport Experiments) or NCAMP(National Center for Advanced Materials Performance) methodology, a more cost-effective concept that shifts the major responsibility for qualification and testing from the aircraft manufacturer to the material supplier. The properties of composite materials are largely dependent on the testing as well as the raw material properties and the manufacturing process including the process control parameters. Thus it is important in the composite material qualification to comply with the standardized testing procedures. In this paper, I will describe the standardized witness methodologies of certification engineers to reduce the effect of testing variability within the qualification data.