• Title/Summary/Keyword: Composite Tool

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Analysis of various composite patches effect on mechanical properties of notched Al-Mg plate

  • Meran, Ahmad P.;Samanci, Ahmet
    • Steel and Composite Structures
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    • v.25 no.6
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    • pp.685-692
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    • 2017
  • In this study, the effect of various adhesively bonded composite patches on mechanical properties of notched Al-Mg alloy plates was analyzed. For this purpose firstly, the un-notched and notched specimens were fabricated from 5086 Al-Mg alloys which have been used in armor-plated military vehicles. The surface notches as a flaw were machined with circular cutting tool to form notch aspect ratio a/c=0.15 and notch-to-thickness ratios a/t=0.5 in the radial direction on the test specimens. Then, various composite patches which reinforced by glass, carbon and Kevlar fibers were bonded adhesively at elliptically surface notches. Finally, experimental measurements conducted by applying tensile static loading. The experimental results showed that repairing with composite patches with order of carbon, glass and Kevlar fibers have remarkable effect on tensile strength of the notched plate. Also the finite element models were developed using Abaqus/Explicit code to predict the tensile strength and elongation of unrepaired notched specimen and specimen repaired by carbon fiber composite patch. The comparison between numerical and experimental results showed good agreement between them and proved the accuracy of numerical modeling.

Minimum Weight Design of Laminated Composite Panel under Combined Loading (조합하중이 작용하는 복합적층 패널의 최소중량화설계)

  • Lee Jong-Sun
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.1
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    • pp.95-101
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    • 2006
  • Minimum weight design of laminated composite panel under combined loading was studied using linear and nonlinear deformation theories and by closed-form analysis and finite difference energy methods. Various buckling load factors are obatined for laminated composite panels with rectangular type longitudinal stiffeners and various longitudinal length to radius ratios, which are made from Carbon/Epoxy USNl25 prepreg and are simply-supported on four edges under combined loading, and then for them, minimum weight design analyses are carried out by the nonlinear search optimizer, ADS. This minimum weight design analyses are constructed with various process such as the simple design process, test simulation process and sensitivity analysis. Subseguently, the buckling mode shapes are obtained by buckling and minimum weight analyses.

Shape Optimization of Three-Dimensional Cutouts in Laminated Composite Plates (삼차원 적층복합재 구멍의 형상 최적화)

  • 한석영;마영준
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.04a
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    • pp.275-280
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    • 2004
  • Shape optimization was performed to obtain the precise shape of cutouts including the internal shape of cutouts in laminated composite plates by three dimensional modeling using solid element. The volume control of the growth-strain method was implemented and the distributed parameter chosen as Tsai-Hill fracture index for shape optimization. The volume control of the growth-strain method makes Tsai-Hill failure index at each element uniform in laminated composites under the initial volume. Then shapes optimized by Tsai-Hill failure index were compared with those of the initial shapes for the various load conditions and cutouts. The following conclusions were obtained in this study. (1) It was found that growth-strain method was applied efficiently to shape optimization of three dimensional cutouts in a laminate composite, (2) The optimal shapes of the various load conditions and cutouts were obtained, (3) The maximum Tsal-Hill failure index was reduced up to 67% when shape optimization was peformed under the initial volume by volume control of growth-strain method.

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Dynamic analysis for delaminated composites using DKQ concept based on higher-order zig-zag theory (고차 지그재그 모델을 이용한 다중 층간 분리부가 내재한 복합재 평판의 동적 해석)

  • 오진호;조맹효;김준식
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.10a
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    • pp.71-74
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    • 2002
  • A higher-order zig-zag theory is developed to refine the predictions of natural frequency and mode shape of laminated composite plates with multiple delaminations. By imposing top and bottom surface transverse shear stress-free and interface continuity conditions of transverse shear stresses including delaminated interfaces, the displacement field with minimal degree-of-freedoms are obtained. This displacement field can systematically handle the number, shape, size, and locations of delaminations. Through the dynamic version of variational approach, the dynamic equilibriums and variationally consistent boundary conditions are obtained. Through the numerical example of natural frequency analysis, the accuracy and efficiency of present theory are demonstrated. The present theory is suitable as an efficient tool to analyze the static and dynamic behavior of the composite plates with multiple delaminations.

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A Study on the Machining Properties of CU175NS Composite Laminates (CU175NS 적층판 복합재의 절삭가공특성 연구)

  • 김동현;김우순;김경우
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.1
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    • pp.88-93
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    • 2001
  • Carbon fiber epoxy composite are widely used in airframe structures, space vehicles, sports equipment, and high speed reciprocating parts for industrial machinery. In this paper, the groove processing characteristics of carbon fiber epoxy com-posite was experimentally investigated in order to study the endmill operation of fiber reinforce epoxy composites. Followings are main finding from the experimental results. First, the cutting and bending force in groove processing of the carbon fiber epoxy composite increased as the spindle speed deceased. They also deceased as the table feed increased. Second, the good cutting status obtained at the entrance of groove while delamination occurred at the exit of groove, Third, the regular high speed steel endmill was not efficient, thus the new endmill such as coated carbide rooter endmill or dia-mode endmill should be used for the effective endmll operation of carbon filber epoxy composites.

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Analysis of rigid and semi-rigid steel-concrete composite joints under monotonic loading - Part I: Finite element modelling and validation

  • Amadio, C.;Fragiacomo, M.
    • Steel and Composite Structures
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    • v.3 no.5
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    • pp.349-369
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    • 2003
  • The paper concerns the modelling of rigid and semi-rigid steel-concrete composite joints under monotonic loading through use of the Abaqus program, a widespread finite element code. By comparing numerical and experimental results obtained on cruciform tests, it is shown that the proposed modelling allows a good fit of the global joint response in terms of moment-rotation law. Even the local response in terms of stresses and strains is adequately predicted. Hence, this numerical approach may represent a useful tool for attaining a better understanding of experimental results. It may also be used to perform parametric analyses and to calibrate simplified mechanical models for practical applications.

Vibration characteristics analysis on the composite laminate plate under the tensile loading by ESPI method (ESPI법에 의한 인장을 받는 복합재 평판의 진동 특성 해석)

  • 김경석
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.10a
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    • pp.69-73
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    • 1999
  • This study discusses a non-contact optical technique, electronic speckle pattern interferometry(ESPI), that is well suited for in-plane and out-of-plane deformation measurement. AS4/PEEK[30/-30/90]s, composite laminate plate was analyzed by ESPI to determine the vibration characteristics with tensile loading and without it. vibration mode shapes are quantitatively compared with the result of numerical analysis. The experimental results agree well with those of numerical analysis. we found that when the composite laminate plate is under the tensile loading, vibration modes can be measured with high accuracy by ESPI.

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Impact force and acoustic analysis on composite plates with in-plane loading (면내하중을 받는 복합적층판에 대한 충격하중 및 음향 해석)

  • Kim, Sung-Joon;Park, Ill-Kyung;Ahn, Seok-Min
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2011.10a
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    • pp.244-249
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    • 2011
  • The potential hazards resulting from a low-velocity impact (bird-strike, tool drop, runway debris, etc.) on aircraft structures, such as engine nacelle or a leading edges, has been a long-term concern to the aircraft industry. Certification authorities require that exposed aircraft components must be tested to prove their capability to withstand low-velocity impact without suffering critical damage. In most of the past research studies unloaded specimens have been used for impact tests, however, in reality it is much more likely that a composite structure is exposed to a certain stress state when it is being impacted, which can have a significant effect on the impact performance. And the radiated impact sound induced by impact is analyzed for the damage detection evaluation. In this study, an investigation was undertaken to evaluate the effect in-plane loading on the impact force and sound of composite laminates numerically.

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A Study on the Machinability and Machining properties of Composite Ceramics$(iC-Al_2O_3)$ by EDM (복합 세라믹스$(iC-Al_2O_3)$의 방전가공특성에 관한 연구)

  • 윤병주
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.4 no.4
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    • pp.61-68
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    • 1995
  • TiC-Al2O3 composite ceramics has high hardness, high strength, high wear and corrosion resistance. Therefore, composite ceramics have been concerned significantly with some excellent properties and many functions as new industrial materials to the industry at large. In present research, experiments are carried out to obtain the machinability and machining properties by EDM. As a result, the most suitable machining conditions of TiC-Al2O3 composite ceramics was that the pulse duration is 10-60$mutextrm{s}$, the peak current is 10-16A. The machining speed and the wear of the tool electrode increased with the increase in peak current.

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