• Title/Summary/Keyword: Composite Rocket Propellants

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Composite Rocket Propellants Based on Thermoplastic Elastomer Binders

  • Bozic, Vladica;Jankovski, Boris;Milos, Marko;Lee, Bok-Jik
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2010.11a
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    • pp.199-204
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    • 2010
  • The objective of this paper is to present new binder systems that can be applied in composite rocket propellants, to improve properties of these propellants not only for better performance, but also to reduce waste and pollution. These novel systems are based on the thermoplastic elastomer (TPE) binders, which consists of copolymers with the addition of a plasticizer, and additives. The effect of the novel TPE binder systems on the burning rate and mechanical properties of AP based propellants was studied. The results show that propellants based on the novel TPE binders have a better energy performance than today's workhorse hydroxyl terminated polybutadine/ammonium perchlorate propellant, exhibit a similar range of burning rate, possess appropriate mechanical properties, and exhibit good processing and aging characteristics at low cost.

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The Characteristics and its Development Trends of Thermoplastic Propellants (열가소성 추진제의 특성 및 발전 전망)

  • Kim, Kyung-Moo;Kim, In-Chul
    • Journal of the Korean Society of Propulsion Engineers
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    • v.15 no.3
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    • pp.47-57
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    • 2011
  • All solid rocket propellants are divided in two basic classes according to chemical state: homogeneous(double base) and heterogeneous (composite). Today, composite propellants are extensively used as power sources covering the range from gas generators and small rocket systems to large launch vehicles in space programs. The development of composite rocket propellants in the past was mainly directed to thermoset polymers. But, the thermoset composite propellants have the complication in formulation and fabricating process to adapt to rocket system requirements. In contrast to the thermoset propellant, the PVC plastisols composite propellants have the advantages in the view of loss in manufacturing process, low cost of raw material, and stability of the handling process even though moderate ballistic and mechanical properties. It is predicted that the application field of this class will be used more widely than any other classes.

Study on Composite Solid Propellants for Rocket Assisted Projectile (혼합형 고체추진제의 RAP(Rocket Assisted Projectile) 적용연구)

  • Kim, Kyung-Moo;Cho, Joon-Hyun;Jeong, Deok-Jin
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.38 no.11
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    • pp.1081-1086
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    • 2010
  • The technical procedure of an enhancement of a 120 mm rocket assisted projectile has here addressed by analyzing the ballistic performance with several the solid rocket propellants and shell designs. The performance was evaluated by aero-ballistic analyses and static ground tests of the rocket motor. Consequently, firing tests showed that one of tested models gave about 70% of extended range compared with conventional projectiles.

Application of Thermoplastic Composite Propellants in Production of Propellant Grains and Rocket Motors

  • Jankovski, Boris;Bozic, Vladica;Milos, Marko;Lee, Bok-Jik
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2010.11a
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    • pp.205-209
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    • 2010
  • The technology of production of the thermoplastic composite rocket propellants is based on a two-phase production procedure. The first phase represents the production of a semi-product in the sheet (foil) form (thickness: 0.5 mm ~ 5 mm), whereas the second phase is realized independently from the first one and it is based on the semi-produced product and thus the final form of the propellant grain is realized in relation to the defined geometry. Well done mechanical characteristics of the propellant grain enable that the same thing could be used as a mandrel in the filament winding procedure in creating the motor chamber of the composite material.

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Burning of Metallized Composite Solid Rocket Propellants: from Micrometric to Nanometric Aluminum Size

  • DeLuca, Luigi T.;Galfetti, Luciano
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2008.03a
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    • pp.886-898
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    • 2008
  • A survey is offered of the present status of microaluminized propellants industrially used worldwide in most space applications, but new directions are also pointed out making profitable use of the nanoaluminized propellants currently tested in many laboratories. Different industrial- and research-type of solid rocket propellants, mainly but not only, of the well-known family oxidizer/Al/HTPB(oxidizer being AP, AN or a mixture of the two) were experimentally analyzed at the Space Propulsion Laboratory of Politecnico di Milano. In general, they feature the same nominal composition but implement different grain size distributions of the oxidizer or metal fuel. The basic properties of all formulations were compared to that of a standard propellant already certified for flight.

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Ablative Characteristics of Carbon/Carbon Composites by Liquid Rocket

  • Joo, Hyeok-Jong;Min, Kyung-Dae;Lee, Nam-Joo
    • Carbon letters
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    • v.2 no.3_4
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    • pp.192-201
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    • 2001
  • The Carbon/Carbon composite was prepared from 3D carbon fiber preform and coal tar pitch as matrix precursor. In order to evaluate of ablative characteristics of the composite, liquid rocket system was employed Kerosene and liquid oxygen was used as propellants, operating at a nominal chamber pressure of 330 psi and a nominal mixture ratio (O/F) of 2.0. The results of an experimental evaluation were that high density composite exhibited high, while low density composites showed low erosion resistance. The erosion rate against heat flux was highly depended on the density of the materials. The morphology of eroded fiber showed differently according to collision angle with heat flux on the composite. The granular matrix which derived from carbonization pressure of 900 bar was more resistance to heat flux than well-developed flow type matrix.

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A Study on Dual Thurst Solid Rocket Motors with High/Low Burning Rate Propellants (이중추력형 추진기관 개발 기초연구)

  • Song, Jong-Kwon;Lee, Jun-Ho;Choi, Sung-Han;Suh, Hyuk
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2010.11a
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    • pp.664-667
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    • 2010
  • Solid rocket propulsion systems are generally used for tactical missiles due to the structural and operational simplicity. Nevertheless, various kinds of design factors including outer diameter, length, weight, loading efficiency of propellant grain effects to thrust performance. Dual thrust is beneficial to range extension and terminal velocity increasement. But loading efficiency becomes low in case to obtain dual thrust performance by burning surface control. So, It is predicted to be reasonable to obtain dual thrust performance with high/low burning rate propellants. This study is on internal ballistic analysis and ground test to confirm dual thrust performance.

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Fast Cook-Off Test and Evaluation for HTPE IM Rocket Motor (HTPE 둔감 추진기관의 급속가열 시험 및 평가)

  • Lee, Do-Hyung;Kim, Chang-Kee;Yeon, Jeong-Mo;Jung, Jung-Young;Yoo, Ji-Chang
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2009.11a
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    • pp.167-170
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    • 2009
  • Fast cook-off test with rocket motors was performed and characteristics of the results were analyzed. The material of the motor case was carbon epoxy composite. The motor was loaded with HTPE propellants to improve the insensitive munitions characteristics. In the tests, sound pressure and heat flux sensors were used to determine the category of response according to the standard. The reaction response of all of the HTPE motors tested by fast cook-off was judged as Type V burning.

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Impact Test and Evaluation for HTPE IM Rocket Motor (HTPE 둔감 추진기관의 충격 시험 및 평가)

  • Kim, Chang-Kee;Lee, Do-Hyung;Yeon, Jeong-Mo;Yoo, Ji-Chang
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2009.11a
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    • pp.163-166
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    • 2009
  • Bullet and fragment impact test with rocket motors was performed and characteristics of the results were analyzed. The material of the motor case was carbon epoxy composite. The motor was loaded with HTPE propellants to improve the insensitive munitions characteristics. In the tests, sound pressure and heat flux sensors were used to determine the category of response according to the standard. The reaction response of all of the HTPE motors impacted by bullet and fragment was judged as Type V burning.

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The study of ignition characteristics of solid propellant using Arc Image Furnace (광학특성을 이용한 고체추진제 점화특성 연구)

  • Yoo, Ji-Chang;Kim, In-Chul;Jung, Jung-Yong;Lee, Kyung-Joo
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2007.04a
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    • pp.225-228
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    • 2007
  • The objective of this study is to characterize design parameters of rocket igniters for composite, double base and nitramine propellant. Arc image furnace and fiber optics surface reflectometer were used to measure ignition delay time and reflected optical energy of several compositions of composite, double base and nitramine base rocket propellant at different pressure levels each other. The order of ignitability was double base > composite > Nitramine propellants at initial pressure of over 75 psia. The highest ignition energy was needed to ignite nitramine propellant, however, as the pressure increased up to the range of $75{\sim}400$ psia as the ignition delay time decreased abruptly. The absorbtion of radiation energy could be increased by the addition of small amount of opacifiers as carbon black, ZrC, WC and burning catalyst.

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