• Title/Summary/Keyword: Composite Precast Concrete Members

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A Basic Study on the Arrangement of In-situ Production Module of the Composite PC Members (합성 PC 부재 현장생산배치에 관한 기초 연구)

  • Lee, Goon-Jae;Joo, Jin-Kyu;Lee, Sung-Ho;Kim, Sun-Kuk
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2011.11a
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    • pp.29-30
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    • 2011
  • A Green Frame is a composite Rahmen precast concrete structure that utilizes the advantages of the steel frame and the reinforced concrete. Compared to bearing wall structure, the precast concrete structure may raise construction cost If the precast concrete members are produced in plant. Thus, if the precast concrete members can be produced in site, the cost-effectiveness and quality shall be increased. Various site conditions must be considered and reviewed to ensure a space for the in-situ production. Therefore, this study focuses on the basic study on the arrangement of in-situ production module of composite precast concrete members.

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In-situ Production Analysis of Composite Precast Concrete Members of Green Frame

  • Lim, Chae-Yeon;Joo, Jin-Kyu;Lee, Goon-Jae;Kim, Sun-Kuk
    • Journal of the Korea Institute of Building Construction
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    • v.11 no.5
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    • pp.501-514
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    • 2011
  • Recently, there have been many cases in which the difficulty of repair and replacement of principal elements in the bearing wall structure for apartment buildings, which is a major part of apartment buildings in Korea, has led to the reconstruction of buildings rather than their remodeling. To address this problem, the Korea government now allows a floor area ratio of up to 20 %, and has relaxed the building height limits to encourage the use of a rahmen structure instead of a bearing wall structure. However, since reinforced concrete rahmen structures have many problems, including higher floor height and greater construction cost, a great deal of research into rahmen composite precast concrete structures have been conducted. Green Frame, one of the developed prototypes, is expected to provide economic benefits through in-situ production for precast concrete column and beam. For in-situ production of composite precast concrete members, a detailed plan for production, curing, and installation is needed. However, it needs to be confirmed that the space is sufficient to produce the precast concrete members on-site before planning those activities. Therefore, this study proposes in-situ production analysis of composite precast concrete members of Green Frame with the evaluation of structural safety and available area on the parking structure. The result of this study shows that the in-situ production of precast concrete members is possible through a case study.

Quantity survey system for column-beam structure comprised of composite precast concrete members (합성 PC 라멘조를 위한 물량산출 시스템)

  • Lim, Chaeyeon;Kim, Sunkuk
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2014.05a
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    • pp.48-49
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    • 2014
  • Green Frame is a column-beam system that uses composite precast concrete members. Previous studies have proven this system to be not only structurally safe, constructible, and economically feasible, but also environmentally-friendly. If the computerized program is used to estimate the quantity, the result of it shall be calculated much easily, quickly and exactly than manual estimation, because precast concrete members of Green Frame has standard size and connection method between it. Therefore, this study suggest quantity survey concept for column-beam structure comprised of composite precast concrete members. Hereafter, the quantity survey of Green Frame shall be much quickly and accurate, if the system would be made based on the result of this study.

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Study on Development of Steam Curing Method for In-situ production of Precast Concrete members (프리캐스트 콘크리트 부재의 현장생산용 증기 양생 방법 개발 연구)

  • Sung, Soojin;Lim, Chaeyeon;Kim, Sunkuk
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2014.11a
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    • pp.71-72
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    • 2014
  • Green Frame is a building frame system to construct a column-beam structure using composite precast concrete members. To reduce the cost of producing precast concrete, in-situ production of members is required. However, when the structural members are produced on site, it needs a large space for production. So, "Just-In-Time" production method should be adopted. For Just-In-Time to be realized, the early strength of members should be ensured for them to be transported. Thus, steam curing to secure the early strength is applied in Green Frame. Yet, a large-scale steam curing system is not possible for in-situ production of precast concrete. A smaller steam curing system is needed. In this regard, the study is aimed to develop a new steam curing method applicable to the in-situ production of precast concrete.

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Flexural Strength Estimation of Half-Depth Precast Concrete Composite Slab Manufactured by the Long-Line Method (롱라인 공법으로 제작한 반단면 프리캐스트 콘크리트 합성 슬래브의 휨강도 평가)

  • Choi, Jin-Woo;Seo, Su-Hong;Joo, Hyung-Joong;Yoon, Soon-Jong
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.17 no.4
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    • pp.48-56
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    • 2013
  • Prestressed concrete (PSC) members are readly available in civil engineering applications due to the convenience of construction and easy of quality control in the manufacturing process of the member. Especially, half-depth precast concrete composite slab, which is one of the PSC flexural members is developed recently using the long-line method. The half-depth precast concrete composite slabs are composed of the precast concrete and the in-situ concrete placed at the site. In this paper, we present the results of experimental investigations pertaining to the pretensioning efficiency and the flexural behavior of half-depth precast concrete composite slab which is made of precast PSC manufactured by the long-line method. In the long-line method, the pretensioned precast member is manufactured simultaneously, by tensioning tendons at once. In addition, we suggest the equation that can estimate the flexural strength of half-depth precast concrete composite slab reasonably by considering the effects of rebar embedded in the precast PSC flexural member.

An Analysis of Influence Factors on Insitu-production and Installation Schedule of Composite Precast Concrete Members (합성 PC 부재의 현장생산 및 설치 공정계획의 영향요소 분석)

  • Lim, Chaeyeon;Kim, Sun Kuk
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2013.05a
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    • pp.176-177
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    • 2013
  • The composite PC rahmen structure, called Green Frame, allows the main structural members such as PC column and beam to be produced on the site, resulting in a reduction of PC member transportation cost and the margin of PC plant (operation cost and profit), making it more economic than the bearing wall structure. To apply the Green Frame to practice, not only installation but also insitu-production process should be considered. Therefore, this study analyse the influence factors on insitu-production and installation schedule of composite precast concrete members. The results shall be used as basic criteria on the planning of insitu-production and installation of Green Frame.

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Basic study for time analysis of insitu production of composite precast concrete members using linear scheduling method (LSM을 사용한 합성 PC 부재의 현장생산 공기 산정 기초연구)

  • Lim, Chaeyeon;Kim, Sunkuk
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2014.11a
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    • pp.92-93
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    • 2014
  • Green Frame is a method for Rahmen structure construction composed of composite PC members. The composite PC members of Green Frame which are based on in-situ production can reduce the construction cost and are more likely to secure quality when compared to production in factories. Previous studies developed forms for in-situ production of Green Frame composite PC members and proposed algorithms to arrange them on site. However, it requires not only their arrangement, but also calculation of an accurate production period to produce the required PC members in a limited space and supply them in a timely manner. In particular, it is necessary to clearly define the properties of detailed processes for in-situ production of PC members and to calculate the time required for respective process. To do so, this study is a basic research on calculating the time for in-situ production using a linear scheduling method.

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Economic Analysis of Connection and Anchorage Methods of Bottom Rebar for Composite Precast Concrete Girder (합성 PC 보의 하부철근 이음 및 정착방법에 따른 경제성 검토)

  • Cho, Wonhyun;Lim, Chaeyeon;Kim, Sunkuk
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2015.05a
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    • pp.11-12
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    • 2015
  • Green Frame is a Rahmen structure made of composite precast concrete members. According to the concrete design code, a lower rebar of precast concrete girder, should be extended to the inner precast concrete column. However, such extension of lower rebar may sharply reduce its constructability. To satisfy the criteria, the connection and anchorage of beam rebar should be taken into consideration, yet it is difficult to use lapping as it is not easy to ensure enough space when Green Frame method is adopted. To solve this, a new method of lower rebar connection and anchorage was developed, and this study is intended to review economic feasibility prior to applying the method developed onto sites. The study result can be used as basic data for selection of the optimal joint and anchorage method for lower rebar of the green frame construction.

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A Study on the Lifting Progress for Composite Precast Concrete Members of Green Frame (그린 프레임 합성 PC부재의 양중공정 분석 연구)

  • Joo, Jin-Kyu;Kim, Shin-Eun;Lee, Gun-Jea;Kim, Sun-Kuk;Lee, Sung-Ho
    • Korean Journal of Construction Engineering and Management
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    • v.13 no.3
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    • pp.34-42
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    • 2012
  • Green frame technology intended to facilitate the remodeling of apartment housing complexes in Korea and extend their service life has been developed. Green frame design is a Rahmen structure using composite precast concrete members and, unlike a bearing-wall structure, lifting and installing structural members accounts for major steps of structural construction. Therefore, if green frame structure construction is to be scheduled appropriately, systematic lifting plan needs to be developed in advance. Development of lifting plan also requires unit lifting process of composite PC members (columns and beams) that consist of green frame to be analyzed first. Therefore, this study attempts to analyze the lifting process of composite PC members used in green frame structure. To that end, lifting procedure and time of composite PC column and beam are estimated and applied to a project case to analyze the lifting cycle of reference floor. Outcomes produced herein will be used as key data for development of lifting plan in subsequent green frame structure construction.

A basic study of steel-joint connection method of composite precast concrete members (합성 PC부재의 Steel-joint Connection Method 개발 기초연구)

  • Kim, Geun-Ho;Lee, Dong-Hoon;Kim, Sun-Kuk
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2013.05a
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    • pp.10-11
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    • 2013
  • Green Frame is a column-beam system formed by composite precast concrete column and beam connected with steel buried in both members. During the installation of Green columns, the columns of Green Frame, covering 3 floors per each piece and beams, the eccentricity can be observed due to the construction error and the weight of beam itself. Such eccentricity may have a little influence on a single frame, yet, it can develop critical issues to the installation of subsequent beams or beams on the upper floors in the context of a building as a whole that has multiple frames. These issues lead to delay in frame installation, decrease of productivity and increase of cost, etc. Therefore, this study presents a steel-joint connection method in order to solve the issues. The steel-joint connection method exists on slope plane and reinforcing plate in steel frame buried in composite PC members. Through this method, the issues can be resolved without requiring additional equipment or manpower.

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