• 제목/요약/키워드: Composite Material

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전기동력 수직이착륙 항공기의 복합재료 적용을 위한 소재인증 방안 고찰 (A Study on the Certification Method for the Application of Composite Material of eVTOL Aircraft)

  • 배성환;조성인;최청호;전승목
    • 한국항공우주학회지
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    • 제48권12호
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    • pp.969-976
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    • 2020
  • 전 세계적으로 도심항공교통이 미래 혁신산업으로 주목받고 있으며 국내/외 유수의 산업체들은 신개념의 전기동력 수직이착륙 항공기 설계 및 제작에 구조적 강건성과 경량화를 위해 복합재료의 적용을 고려하고 있다. 본 논문에서는 신개념의 전기동력 수직이착륙 항공기에 복합재료를 적용하기 위하여 항공선진국의 복합재료 인증체계 및 국내 실정에 적합한 항공용 복합재료 인증 절차 및 방법, 재료 입증을 수행할 조직구성 등 항공안전기본계획에 의해 제도화된 복합재료 인증체계에 대해 분석하였다. 국내에서 수립된 항공용 복합재료 인증체계에 의해 신개념의 전기동력 수직이착륙 항공기 제작사는 사전 소재인증을 통해 국산 항공기에 복합재료를 적용하는 것이 용이해졌을 뿐만 아니라 형식증명 기간 내에 소재 입증에 대한 부담이 감소할 것이다. 또한, 재료 품질 및 성능이 입증된 국산 복합재료의 제작사는 국산 항공기 적용을 위한 진입이 수월할 것이며 항공기에 적용한 경험이 있는 재료 제작사는 해외 수출에도 긍정적인 영향을 미칠 것이다. 이를 통해 신개념의 전기동력 수직이착륙 항공기 산업발전을 도모하고 국내에서 제작된 기체의 국제적 신인도 제고를 기대할 수 있을 것이다.

소형 선박용 복합재료 축 설계를 위한 음력해석에 관한 연구 (A Study on the Stress Analysis for Design of Composite Material Shafts of Small Boats)

  • 김윤해;임철문;배창원;왕지석
    • 대한기계학회논문집A
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    • 제26권2호
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    • pp.308-313
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    • 2002
  • It is known that the composite material shafts using on small boats have various advantages comparing to forged steel shafts, fur examples, specific strength, fatigue strength, corrosion, etc. The analysis of the stresses and strains in the composite material shafts made by filament winding method is presented in this paper. The classical laminated plate theory is applied on the patch cut from the composite material hollow shafts. It is verified that the composite material hollow shafts of diameter 40 mm is the most optimum when the ratio of the inner diameter to the outer is 0.4 and winding angle is 45$^{\circ}$. It is also proven that the shear strain does not change seriously between 30$^{\circ}$and 60$^{\circ}$of winding angles. It is dangerous when the winding angle is over 75$^{\circ}$because the values of shear strain and stress produced on the shaft are too high so it must be avoided to wind the filament by the angle over 75$^{\circ}$.

복합재료 교량 바닥판의 주행속도에 따른 동적응답 평가 (Estimation of Dynamic Response of Advanced Composite Material Decks for Bridges Application under Various Vehicle Driving Velocities)

  • 천경식;장석윤
    • Composites Research
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    • 제16권6호
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    • pp.23-32
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    • 2003
  • 복합 신소재의 건설 분야 적용은 확대되고 있는 추세이고, 높은 비강도 비를 지닌 복합 신소재 교량 바닥 판의 개발은 국내외에서 활발히 진행되고 있다. 본 연구의 목적은 이동 하중을 받는 비등방성 복합재료 적층판의 동적 응답을 정식화하고, 유한요소법을 사용하여 적층에 따른 동적거동 특성을 분석하는 것이다. 수치 해석 모델에 대해서 이동하중의 속도를 증가시키면서 동적 확대 계수를 계산하였다. 또한 적층형식 및 순서, 섬유 보강 각도 등의 변화에 따른 동적 거동 특성을 분석하였다. 본 연구 프로그램의 타당성을 확보하기 위해 휨과 자유 진동 해석에 관한 기존 문헌 결과와 비교하여 검증하였다. 또한 이동 하중에 의한 동적 해석에 대해 모우드 중첩법과 Newmark 직접 적분법을 사용하였다. 이러한 이동 하중과 적층 수, 적층 순서 및 섬유 보강 각도에 따른 수치 해석 결과는 완전 복합 신소재 교량 바닥 판을 개발하는데 있어서 중요한 기초 자료로 제시될 수 있을 것이다.

세라믹(BNT)-폴리머(LCP) 복합체 제조 및 유전특성 (Preparation and Dielectric Properties of Ceramic(BNT)-Polymer(LCP) Composite)

  • 박명성;전명표;조정호;남중희;최병현;남산
    • 한국전기전자재료학회논문지
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    • 제22권11호
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    • pp.935-940
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    • 2009
  • In this research, the composites (100-x)LCP-xBNT (x = 0, 10, 20, 30, 40 vol.%) were fabricated with thermoplastic LCP(Liquid Crystal Polymer) and BNT($BaNd_2Ti_4O_{12}$) which is a high frequency dielectric material. Their dielectric properties, mechanical strength and microstructure were investigated by Impedance analyser, Instron and SEM. In order to fabricate LCP-BNT composites, LCP resin was put into the twin screw type mixer($310^{\circ}C$), melted by keeping for 10 min. After that, BNT filler was dispersed with melted LCP resin for 15 min. in the mixer. For measuring the dielectric properties and mechanical strength, Composite specimens were made by pressing composite granule (LCP-BNT) with 7 ton in the mold at $310^{\circ}C$. With increasing the BNT content (0~40 vol.%) of the composite, Its dielectric constant increased, dielectric loss and flexural strength decreased. The dielectric constant and flexural strength of composites with 20~30 vol.% of BNT filler are 4.1~6.0 and 35~55 MPa respectively. BNT/LCP composite is the potential substrate material for the high frequency application.

사회기반설물의 내진 보강을 위한 연성재-FRP적층복합체의 역학적 거동 특성 분석: Part-II휨 거동 (Characterization of Ductile Metal-FRP Laminated Composites for Strengthening of Structures: Part-II Tensile Behavior)

  • 박철우
    • 한국안전학회지
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    • 제27권1호
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    • pp.55-62
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    • 2012
  • Steel plate or FRP materials have been typically used for the seismic retrofit of civil infrastructures. In order to overcome the limitation of each retrofitting material, a composite material, which takes advantages from both metal and fiber polymer materials, has been developed. In the study herein, the composite retrofitting material consists of metal part(steel or aluminum) and FRP sheet part(glass or carbon fiber). The metal part can enhance the ductility and the FRP part the ultimate strength. As a preliminary study to investigate the fundamental mechanical characteristics of the metal-FRP laminated composite material this study performed the flexural fracture test with various experimental variables including the number, the angle and the combination of FRP laminates. From the aluminum-FRP composite tests no great increase in flexural strength and flexural toughness were observed. However, flexural toughness of steel-FRP laminate composite was increased so that its behavior can be considered in the retrofit design. In addition, the angle and the kind of fibers should be carefully considered in conjunction with the expected loading conditions.

원추형 다이를 이용한 Cu-Al 층상 복합재료의 직접압출 (The Direct Extrusion of Copper Clad Aluminum Composite Materials by Using the Conical Dies)

  • 윤여권;김희남
    • 대한기계학회논문집A
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    • 제25권10호
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    • pp.1541-1550
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    • 2001
  • This paper describes experimental investigations in the direct extrusion of copper clad aluminum rods through conical dies. Composite materials consist of two or more different material layers. Copper clad aluminum composite materials are being used fur economic and structural purposes and the development of an efficient production method of copper clad aluminum composite material rods by extrusion is very important, It is necessary to know the conditions in which successful uniform extrusion ,and sound cladding may be carried out without any defects in the direct extrusion. There are several variables that have an influence on determining a sound clad extrusion. In order to investigate the influence of these parameters on the hot direct extrudability of the copper clad aluminum composite material rods, the experimental study have been performed with various extrusion temperatures, extrusion ratios and semi-cone angles of die. Subsequently, the microscopic inspection of interface bonding is carried out for extruded products. By measuring hardness, along extrusion way of products, a variation of hardness has been discussed. Proportional flow state has been considered by measuring radius ratio of Cu sleeve and Al core before and after extrusion.

방향성 있는 감쇠재료가 삽입된 복합적층판의 진동 및 감쇠특성 (Vibration and Damping Characteristic of Composite Laminates Embedding Directional Damping Materials)

  • 김성준
    • Composites Research
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    • 제16권5호
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    • pp.39-44
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    • 2003
  • 복합재료에 삽입된 점탄성 재료는 복합재구조물의 감쇠물성을 크게 증가시킨다. 일반적으로 점탄성 재료는 등방성이므로 모든 방향의 감쇠물성이 동일하다. 최근 재료의 방향에 따라 감쇠물성이 변하는 이방성 감쇠재료의 개발이 요구되고 있다. 이방성 감쇠재료는 점탄성 재료 내부에 얇은 섬유를 삽입하여 제작한다. 삽입된 섬유는 댐핑재료의 강성에 큰 영향을 주며 강성은 고전 적층판 이론을 따르게 된다. 본 논문에서는 Ni와 Adams의 이론을 이용하여 손실계수를 평가하였다. 그리고 방향성 있는 감쇠재료의 영향을 평가하기 위해 저속충격 거동해석을 수행하였다. 해석결과로부터 방향성 있는 감쇠재료는 복합적층판의 진동 및 감쇠특성에 큰 영향을 줌을 보였다

Shear bond strength of indirect composite material to monolithic zirconia

  • Sari, Fatih;Secilmis, Asli;Simsek, Irfan;Ozsevik, Semih
    • The Journal of Advanced Prosthodontics
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    • 제8권4호
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    • pp.267-274
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    • 2016
  • PURPOSE. This study aimed to evaluate the effect of surface treatments on bond strength of indirect composite material (Tescera Indirect Composite System) to monolithic zirconia (inCoris TZI). MATERIALS AND METHODS. Partially stabilized monolithic zirconia blocks were cut into with 2.0 mm thickness. Sintered zirconia specimens were divided into different surface treatment groups: no treatment (control), sandblasting, glaze layer & hydrofluoric acid application, and sandblasting + glaze layer & hydrofluoric acid application. The indirect composite material was applied to the surface of the monolithic zirconia specimens. Shear bond strength value of each specimen was evaluated after thermocycling. The fractured surface of each specimen was examined with a stereomicroscope and a scanning electron microscope to assess the failure types. The data were analyzed using one-way analysis of variance (ANOVA) and Tukey LSD tests (${\alpha}$=.05). RESULTS. Bond strength was significantly lower in untreated specimens than in sandblasted specimens (P<.05). No difference between the glaze layer and hydrofluoric acid application treated groups were observed. However, bond strength for these groups were significantly higher as compared with the other two groups (P<.05). CONCLUSION. Combined use of glaze layer & hydrofluoric acid application and silanization are reliable for strong and durable bonding between indirect composite material and monolithic zirconia.

Fabrication and Characterization of Composite LSCF-Ag Cathode for Solid Oxide Fuel Cells using Electron Beam Irradiation Process

  • Kang, Hyun Suk;Jung, Yung-Min;Song, Rak-Hyun;Peck, Dong-Hyun;Park, ChangMoon;Lee, Byung Cheol
    • Bulletin of the Korean Chemical Society
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    • 제35권10호
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    • pp.2969-2973
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    • 2014
  • A new process to fabricate a composite LSCF-Ag cathode material for SOFCs by electron beam (e-beam) irradiation process has been suggested for operation under intermediate temperature range of $600-700^{\circ}C$. A composite LSCF-Ag cathode with uniformly coated Ag nanoparticles on the surface of the LSCF material was prepared by a facile e-beam irradiation method at room temperature. The morphology of the composite LSCF-Ag material was analyzed using a TEM, FE-SEM, and EDS. The prepared composite LSCF-Ag material can play a significant role in increasing the electro-catalytic activities and reducing the operating temperature of SOFCs. The performance of a tubular single cell prepared using the composite LSCF-Ag cathode, YSZ electrolyte and a Ni/YSZ anode was evaluated at reduced operating temperature of $600-700^{\circ}C$. The micro-structure and chemical composition of the single cell were investigated using a FE-SEM and EDS.

고체산화물 연료전지의 양극재료용 초미분체 NiO/YSZ 복합체 재료합성 연구 (Synthesis of Ultrafine NiO/YSZ Composite Powder for Anode Material of Solid Oxide Fuel Cells)

  • 최창주;김태성;황종선;김선재
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 1999년도 춘계학술대회 논문집
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    • pp.422-425
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    • 1999
  • Ultrafine NiO/YSZ (Yttria-Stabilized Zirconic) composite powders were prepared by using a glycine nitrate process (GNP) for anode material of solid oxide fuel cells. The specific surface areas of synthesized NiO/YSZ composite powders were examined with controlling pH of a precursor solution and the content of glycine. The binding of glycine with metal ions occurring in the precursor solution was analyzed by using FTIR. The characteristics of synthesized composite powders were examined with X-ray diffractometer, a BET method with $N_2$ absorption, scanning and transmission electron microscopies. Strongly acid precursor solution increased the specific surface area of the synthesized composite powders. This is suggested to be caused by the increased binding of metal ions and glycine under a strong acid solution of pH=0.5 that lets glycine consist of mainly the amine group of NH$_3$$^{+}$ After sintering and reducing treatment of NiO/YSZ composite powders synthesized by GNP, the Ni/YSZ pellet showed ideal microstructure very fine Ni Particles of 3-5${\mu}{\textrm}{m}$ were distributed uniformly and fine pores around Ni metal particles were formed, thus, leading to an increase of the triple phase boundary among gas, Ni and YSZ.Z.

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