• 제목/요약/키워드: Composite Honeycomb Core

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알루미늄 폼 및 허니컴 샌드위치 복합재료의 압축실험에 관한 연구 (Study on Compression Tests of Aluminum Foam and Honeycomb Sandwich Composites)

  • 방승옥;김기선;김세환;송수구;조재웅
    • 한국산학기술학회논문지
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    • 제12권9호
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    • pp.3802-3807
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    • 2011
  • 본 연구에서는 알루미늄 폼 및 허니컴 샌드위치 복합재료의 면내 외 압축실험을 수행하였다. 실험을 통하여 하중-변위의 관계를 분석하고 압축 특성을 비교한다. 시험편은 만능재료시험기를 사용하여 1 mm/min로 압축을 하였다. 실험과정은 카메라로 촬영하고, 로드셀에서 나오는 데이터는 컴퓨터로 저장하였다. 실험결과를 보면 하중이 증가함에 따라 알루미늄 폼 및 허니컴 심재에 좌굴이 발생하였다. 면내 압축실험에서 알루미늄 폼 및 허니컴 샌드위치 시험편의 압축 최대하중은 비슷하였다. 그러나 비중을 고려하면 허니컴이 폼보다 압축 특성이 더 우수하다. 면외 압축실험에서도 알루미늄 허니컴 샌드위치 복합재료의 압축 최대하중이 알루미늄 폼 샌드위치 복합재료보다 높게 나왔다.

Energy absorption characteristics of diamond core columns under axial crushing loads

  • Azad, Nader Vahdat;Ebrahimi, Saeed
    • Steel and Composite Structures
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    • 제21권3호
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    • pp.605-628
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    • 2016
  • The energy absorption characteristics of diamond core sandwich cylindrical columns under axial crushing process depend greatly on the amount of material which participates in the plastic deformation. Both the single-objective and multi-objective optimizations are performed for columns under axial crushing load with core thickness and helix pitch of the honeycomb core as design variables. Models are optimized by multi-objective particle swarm optimization (MOPSO) algorithm to achieve maximum specific energy absorption (SEA) capacity and minimum peak crushing force (PCF). Results show that optimization improves the energy absorption characteristics with constrained and unconstrained peak crashing load. Also, it is concluded that the aluminum tube has a better energy absorption capability rather than steel tube at a certain peak crushing force. The results justify that the interaction effects between the honeycomb and column walls greatly improve the energy absorption efficiency. A ranking technique for order preference (TOPSIS) is then used to sort the non-dominated solutions by the preference of decision makers. That is, a multi-criteria decision which consists of MOPSO and TOPSIS is presented to find out a compromise solution for decision makers. Furthermore, local and global sensitivity analyses are performed to assess the effect of design variable values on the SEA and PCF functions in design domain. Based on the sensitivity analysis results, it is concluded that for both models, the helix pitch of the honeycomb core has greater effect on the sensitivity of SEA, while, the core thickness has greater effect on the sensitivity of PCF.

굽힘 하중을 받는 하니컴 샌드위치 복합재료의 변형 및 파괴 해석 (Deformation and Fracture Analysis of Honeycomb Sandwich Composites under Bending Loading)

  • 김형구;최낙삼
    • Composites Research
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    • 제18권1호
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    • pp.30-37
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    • 2005
  • 본 연구에서는 3점 굽힘 실험과 코어의 실제 형상을 모델링한 유한요소 시뮬레이션을 병행하여 외피층의 항복, 층간분리 코어의 전단 및 국부적 좌굴과 같은 다양한 파손모드를 고려한 하니컴 샌드위치 복합재료의 강도 특성과 변형거동을 검토하였다. 외피층과 하니컴 코어층 사이를 완전 접착한 시험편과 부분 층간분리 시험편을 대상으로 하니컴 코어의 셀 크기와 외피층 두께를 변화시켜 시험편의 굽힘 강성, 굽힘 강도. 굽힘 응력, 변형 및 파손 거동을 해석하였다. 결론적으로 하니컴 코어의 셀 크기와 외피층의 두께가 하니컴 샌드위치 복합재료의 굽힘 강성과 강도, 변형/파괴 거동에 주된 영향을 미쳤으며 코어의 셀 크기가 크고 외피층의 두께가 얇은 경우 굽힘 강도는 $30\~68\%$ 정도까지 저하됨을 알 수 있었다.

복합재 -하니콤 샌드위치 구조물의 인써트 조인트 강도 특성 연구 (An Investigation on the Strength of Insert Joints of Composite-Honeycomb Sandwich Structures)

  • 최지영;송근일;최진호;김광수;장영순;권진회
    • Composites Research
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    • 제20권5호
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    • pp.26-33
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    • 2007
  • 본 논문에서는 풀아웃 하중과 전단하중을 받는 복합재 샌드위치 인써트 조인트의 강도 특성을 실험으로 연구하였다. 샌드위치의 면재는 탄소 평직, 심재는 노멕스 하니콤, 접착제는 FM73을 사용하여 동시성형으로 제작하였다. 코어의 높이와 밀도, 면재의 두께, 하중의 형태를 달리하여 10종류, 총 75개의 인써트 조인트에 대한 실험을 수행하였다. 실험 결과, 풀아웃 하중에서는 코어의 높이와 밀도가 모두 파손하중에 영향을 미치지만 밀도의 영향이 상대적으로 더 크게 나타났다. 전단하중의 경우 면재의 두께가 파손하중에 결정적인 영향을 미치는 반면, 코어의 높이는 큰 영향을 미치지 않는 것으로 나타났다. 동일한 치수의 조인트에서도, 포팅된 쎌의 수에 따라 파손하중은 달라지며, 특히 풀아웃 하중에서 그러한 특성이 현저하게 나타났다.

하니콤 코어로 보강된 복합재료 샌드위치 구조물의 오토클레이브 성형시 발생되는 결함 원인 분석과 그 최소화 방안 (A Study on the Analysis of causes & minimizing of Defects at Composite Materials Sandwich Structure reinforced with Honeycomb core in Autoclave Processing)

  • 권순철;양철문;최병근;이세원;한중원;김윤해
    • 한국마린엔지니어링학회:학술대회논문집
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    • 한국마린엔지니어링학회 2000년도 추계학술대회 논문집(Proceeding of the KOSME 2000 Autumn Annual Meeting)
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    • pp.21-29
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    • 2000
  • 본 논문의 목적은 허니콤 코어로 보강된 샌드위치 항공기 구조물 제작 시 오토클레이브 성형 과정 중에 발생되는 결함의 원인을 분석하고, 이를 최소화시키는 것이 다 결과적으로 금형의 곡률, 코어 두께, 저글 높이 등과 같은 구조물 및 금형의 형상과 오토클레이브 경화 조건인 승온율, 승압율 등이 Core movement, Core wrinkle, core depression 및 bridge phenomenon 등의 결함 발생에 큰 영향을 미치고 있음을 알 수 있었다.

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Nonlinear dynamic characteristic of sandwich graphene platelet reinforced plates with square honeycomb core

  • Mamoon A.A. Al-Jaafari;Ridha A. Ahmed;Raad M. Fenjan;Nadhim M. Faleh
    • Steel and Composite Structures
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    • 제46권5호
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    • pp.659-667
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    • 2023
  • Nonlinear forced vibration behaviors of sandwich plates having graphene platelets (GPL) based face sheets have been researched in this article. Possessing low weight together with low stiffness, square honeycomb cores are mostly constructed by aluminum. Herein, the square shaped core has been fortified by two skins of GPL-based type in such a way that the skins have uniform and linearly graded GPL dispersions. The square shaped core has the effective material specification according to the relative density concept. The whole formulation has been represented based upon classical plate theory (CPT) while harmonic balance approach is applied for solving the problem and plotting the amplitude-frequency curves. The forced vibration behaviors of such plates are influenced by square-shaped core and the relative density, skin's height and GPL fortification.

Rubber-Filled 샌드위치 복합재료의 진동 특성 평가 (Dynamic Performance of Rubber-Filled Sandwich Composite)

  • 황호;조치룡;김동욱
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2004년도 추계학술대회
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    • pp.238-243
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    • 2004
  • A new sandwich composite was investigated in this paper. The honeycomb core of this composite was filled with viscoelastic material in order to obtain an improved damping performance. The viscoelastic fillings in the honeycomb cells was hoped to act as dampers and provide the function of energy dissipation in this combined material system. Dynamic test was set up to the specimens with various stacked carbon/epoxy laminate facesheets, $[0/90]_{4s}$, $[0/45/-45/90]_{2s}$, $[45/-45]_{4s}$. Frequency response, displacement response and damping ratio were checked and compared for the both groups of specimens, with and without rubber fillings. The experimental results provided a good agreement with our material design concept.

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Energy absorption investigation of square CFRP honeycomb reinforced by PMI foam fillers under quasi-static compressive load

  • Zhou, Hao;Guo, Rui;Bao, Kuo;Wei, Haiyang;Liu, Rongzhong
    • Steel and Composite Structures
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    • 제33권6호
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    • pp.837-847
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    • 2019
  • A type of hybrid core made up of thin-walled square carbon fiber reinforced polymer (CFRP) honeycomb and Polymethacrylimide (PMI) foam fillers was proposed and prepared. Numerical model of the core under quasi static compression was established and validated by corresponding experimental results. The compressive properties of the core with different configurations were analyzed through numerical simulations. The effect of the geometrical parameters and foam fillers on the compressive response and energy absorption of the core were analyzed. The results show that the PMI foam fillers can significantly improve the compressive strength and energy absorption capacity of the square CFRP honeycomb. The geometrical parameters have marked effects on the compressive properties of the core. The research can give a reference for the application of PMI foam materials in energy absorbing structures and guide the design and optimization of lightweight and energy efficient cores of sandwiches.

초음파검사 판정 기준이 항공기용 복합구조재의 건전성 평가에 미치는 영향에 관한 고찰 (Study on effect of ultrasonic inspection criteria to soundness evaluation of honeycomb core sandwich and laminate structure used for commercial aircrafts)

  • 진양준;한중원;김국진;송기경
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2002년도 추계학술발표대회 논문집
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    • pp.202-207
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    • 2002
  • The soundness of honeycomb core sandwich and laminate structure used for commercial aircrafts is generally evaluated with ultrasonic inspection because the inspection is most sensitive to planar surfaces which are perpendicular to sound propagation pass and reflects sound almost 100% to equipment. And most defects inherent in composite material curing process has good reflective surfaces. With all this advantage, unexpected obstruction to product and additional cost could be occurred when inappropriate accept/reject criteria is given. In this study the importance of inspection criteria will be discussed to show how inappropriate criteria cause unexpected results leading to high production cost and how much time must be spent to correct those improper criteria with an actual case occurred in Aerospace Division, Korean Air.

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열분석시험을 통한 항공기 복합재료 부품의 수리 시 반복경화에 따른 물성변화 측정에 관한 연구 (A Study on the Evaluation of the properties change of Aircraft Composites Parts During Repair by Thermal Analysis Test)

  • 엄수현;이상언;한중원;김국진;김영식;김윤해
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2002년도 추계학술발표대회 논문집
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    • pp.33-37
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    • 2002
  • Recently, composites have been widely applied in the sporting goods, automobile, aerospace industry. As the use of advanced composites increase, specific techniques have been developed to repair damaged composite structures. In order to repair the damaged part, it is required that the material in the damaged area be removed first by utilizing the proper method, and prepreg be laid up in the area and cured under vacuum using the vacuum bagging materials. In curing process, either in an oven or autoclave is to be delamination can be occurred in the sound areas during and/or after the exposure to the elevated curing temperature in case that the repair process is repeated. Therefore, this study was conducted to evaluate the degree of degradation of properties of the cured parts and how it affects to the delamination phenomenon between laminated skin and honeycomb core.

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