• 제목/요약/키워드: Composite Coating

검색결과 723건 처리시간 0.028초

Gel Coating법에 의한 Kaolin으로부터 Mullite-Zirconia 복합체의 합성 (Synthesis of Mullite-Zirconia Composites from Kaolin by Gel Coating)

  • 김세훈;김인섭;이병하
    • 한국세라믹학회지
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    • 제37권5호
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    • pp.497-504
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    • 2000
  • In this study, mullite-zirconia comosite was fabricated by adding ZrOCl2.8H2O using of boehmite gel coating to Hadong kaolin (pink A grade) in order to enhance strength of the mullite specimens. The influence of ZrOCl2.8H2O content and fireing temperature on the crystall phase, microstructure, bulk density, strength of the specimens was investigated. Mullite-zirconia composite was produced in the process of coating zirconia to mullite powder synthesized thereafter and mixing simultaneously of starting materials with boehmite-zirconia gel. Maximum strength with in this study was 251 sintered at 1$600^{\circ}C$ for 2h. Bulk density and strength of the composite with zirconia coated mullite was higher than simultaneous on mixture of starting materials.

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고속 화염 용사를 통하여 형성된 다중벽 탄소 나노튜브 알루미늄 복합소재 코팅의 특성 평가 (Property Evaluation of HVOF Sprayed Multi-walled Carbon Nanotube Aluminum Composite Coatings)

  • 강기철;박형권;이창희
    • 한국표면공학회지
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    • 제45권1호
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    • pp.1-7
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    • 2012
  • Multi-walled carbon nanotube (MWCNT) aluminum composite powders were deposited to form coatings using a high velocity oxygen fuel (HVOF) spraying process. High thermal energy and contact with atmospheric oxygen were supplied as the MWCNT aluminum composite particles were exposed to a gas flow field at high temperature (${\sim}3.0{\times}10^3$ K) during HVOF spraying. As a result, the particles underwent full or partial melting and rapid solidification due to the high thermal energy, and the exposure to oxygen induced the interfacial reaction of MWCNTs within the particle. The electrical and mechanical properties of MWCNT aluminum composite coatings were evaluated based on microstructure analysis. Electrical resistivity, elastic modulus, and micro-hardness, of the MWCNT aluminum composite coatings were higher than those of pure aluminum coating. The contribution of MWCNTs to the aluminum matrix can be attributed to their high electrical conductivity, dispersion hardening and anchoring effects. The relationship among the properties and the interaction of the MWCNTs with the aluminum matrix is discussed.

플라즈마 전해 산화 처리한 AZ31 및 Al18B4O33w/AZ31 마그네슘 복합재료 피막의 미세구조 및 부식특성 (Microstructure and Corrosion Properties of Plasma Electrolytic Oxide Coatings on AZ31 Magnesium Matrix Composite)

  • 천진호;박용호;박익민
    • 대한금속재료학회지
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    • 제49권3호
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    • pp.270-274
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    • 2011
  • Plasma electrolytic oxidation (PEO) treatment was performed on squeeze cast AZ31 alloy and $Al_{18}B_4O_{33}w/AZ31$ composite. Scanning electron microscope (SEM) was employed to characterize the surface morphology and cross-section microstructure of the coating. The phase structures of the PEO coating were analyzed by X-ray diffraction (XRD). The corrosion resistance of the PEO coating was evaluated by electrochemical method. The results showed that the $Al_{18}B_4O_{33}$ whisker on the surface of the composite was decomposed and $MgAl_2O_4$ was formed in the PEO coating layer of $Al_{18}B_4O_{33}w/AZ31$ composite during PEO treatment. As a result, the electrochemical corrosion potential of the PEO coated $Al_{18}B_4O_{33}w/AZ31$ composite was increased compared with that of AZ31 alloy.

전기도금법을 이용한 나노 산화티타늄 니켈 복합도금에 관한 연구 (Electrodeposition of Nano TiO2 Powder Dispersed Nickel Composite Coating)

  • 박소연;이재호
    • 마이크로전자및패키징학회지
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    • 제19권4호
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    • pp.65-69
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    • 2012
  • 복합도금이란 금속 도금층을 매트릭스로 세라믹, 폴리머, 나노분말과 같은 입자를 공석시켜 경도의 향상, 내마모성, 내식성, 자기 윤활성 등의 특성을 갖는 복합 금속피막을 얻어내는 방법으로 본 연구에서는 나노입자로 $TiO_2$를 사용하여 니켈과 함께 복합도금층을 형성하였다. $TiO_2$를 첨가시킨 복합전기도금을 통해 표면저항성 향상, 광분해 효과를 기대할 수 있다. 용액조건 중 pH 변화에 따른 zeta전위를 측정하였다. 초음파처리를 통한 물리적인 방법으로 용액 중 나노분말의 응집을 최소화한 후 $TiO_2$-Ni 복합도금을 실시하였다. 최적의 도금 조건으로 $50^{\circ}C$에서 pH 3.5, 전류밀도 $40mA/cm^2$에서 가장 효과적이었으며 Ti의 함량은 $50^{\circ}C$에서 15-20 at.%로 확인되었다.

Layer-by-Layer 코팅법을 적용한 복합막 제조와 투과성능 평가 (Preparation and Performance of Composite Membrane Prepared by Layer-by-Layer Coating Method)

  • 전이슬;임지원
    • 멤브레인
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    • 제25권6호
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    • pp.538-546
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    • 2015
  • 폴리설폰막 위에 친수성 고분자를 Layer-by-Layer법으로 코팅하여 복합막을 제조하였다. FE-SEM 분석을 통하여 복합막 표면과 기공 내 코팅층을 확인하였다. 또한 100 ppm NaCl 용액에 대한 복합막의 투과성능 평가를 실시하였다. 복합막 제조를 위한 코팅 고분자는 PVSA, PEI, PAA, PSSA, PSSA_MA를 사용하였다. 폴리설폰막 표면에 8,000 ppm PAA (이온세기 0.35) 수용액을 3분 동안 코팅한 뒤 10,000 ppm PEI 수용액을 4분 동안 코팅하였다. 그 결과 PAA-PEI 복합막의 투과도는 101 LMH, 제거율은 66.7%로 가장 좋은 투과성능을 나타내었다. PAA-PEI 복합막의 투과성능은 도레이케미칼의 NE 4040-70 (투과도 = 30 LMH, 염 배제율 = 40~70%) 제품과 유사한 성능을 보여주는 우수한 투과 특성을 나타내었다.

EFFECT OF ALUMINIDE-YTTRIUM COMPOSITE COATING ON THE OXIDATION RESISTANCE OF TiAl ALLOY

  • Jung, Hwan-Gyo;Kim, Jong-Phil;Kim, Kyoo-Young
    • 한국표면공학회지
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    • 제29권6호
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    • pp.607-614
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    • 1996
  • Yttrium(Y) coating was incorporated by ion-plating method either directly on the TiAl substrate or after pack aluminizing on TiAl to improve the oxidation resistance of TiAl alloy. After Y-coating, heat treatment at low oxygen partial pressure was carried out. Performance of various coating was evaluated by isothermal and cyclic oxidation tests. A simple Y-coating without pack aluminizing can give a detrimental effect on the. oxidation resistance of TiAl alloy, because it enhances formation of $TiO_2$. On the other hand, a composite coating of aluminide-yttrium has shown excellent oxidation resistance. A continuous protective $Al_2O_3$ scale is formed on the aluminized TiAl, and Y-coating improves $Al_2O_3$ scale adherence and substantially prevents depletion of Al in the aluminide-coating layer.

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분산법이 무전해 Ni-CNT 복합도금막 형성에 미치는 영향 (Effect of Dispersion Method on Formation of Electroless Ni-CNT Coatings)

  • 배규식
    • 반도체디스플레이기술학회지
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    • 제13권3호
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    • pp.51-55
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    • 2014
  • Ni-CNT(Carbon Nanotubes) composite coating is often used for the surface treatment of mechanical/electronic devices to improve the properties of the Ni coating. For the Ni-CNT coating, the dispersion of CNT fibers is a critical process. In this study, ultrasonic treatment instead of the conventional ball milling was attempted as a dispersion method for the electroless Ni-CNT coating. SEM-EDX analysis was performed and contact angle, sheet resistance, and micro-hardness were measured. Results showed that the ultrasonic treatment was comparable to the ball milling, as a dispersion method, but the difference was negligible. However, combined ball milling and ultrasonic treatment(double treatment) showed much improved micro-hardness value, above 350Hv(close to the value obtained by the Ni-CNT electroplating). In addition, electroless Ni-CNT(double-treated) coatings formed on the thin Ni film deposited by the electroless plating(double coating) showed better mechanical properties. Thus, double treatment and double coating are suggested as an improved electroless Ni-CNT coating method.

WC 분말 크기에 따른 Ni-WC 복합 도금층의 특성 거동에 관한 연구 (Electrodeposition Behavior of Ni-WC Composite Coatings with Variation of WC Particle Size)

  • 김대근;이재호
    • 한국표면공학회지
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    • 제39권3호
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    • pp.115-120
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    • 2006
  • The codeposition behavior of WC particles from an additive-free nickel sulfate and sulfamate solution has been investigated. Electroplating of Ni/WC composites was carried out at different current density with variation of WC particle size. The Guglielmi adsorption mechanism is applied to the electroplating of the fine WC in Ni matrix. The contents of WC in Ni composite coating were increased both by increasing current density and WC concentration in the bath. The hardness of Ni/WC composite coating at low current density is higher than that at high current density since finer WC particles dispersed through the coating. The codeposition behaviors of Co coated WC particles were also investigated. Conducting layer of particles promoted the codeposition behavior of Ni/WC-Co composite coatings.

페놀수지 탄화 코팅법을 이용한 섬유강화 복합재료 계면 형성에 관한 연구 (Novel Phenol Resin Carbonizing Method for Carbon Interlayer Coating between Reinforcing Fiber and Matrix in Fiber Reinforced Ceramic Composite)

  • 김세영;우상국;한인섭
    • 한국세라믹학회지
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    • 제46권3호
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    • pp.301-305
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    • 2009
  • The novel carbon coating process for interlayer of fiber reinforced ceramic composites between fiber and matrix was performed by carbonizing phenolic resin solution that coated on fiber surface in $N_2$ atmosphere at $600^{\circ}C$ to improve the strength and fracture toughness of CMC(ceramic matrix composite). 160 nm carbon layer was coated on fiber surface with 5 vol% of phenolic resin solution. Since the process temperature ($600^{\circ}C$) is lower than chemical vapor deposition($900{\sim}1000^{\circ}C$), the strength and toughness could be preserved. Furthermore the coating thickness uniformity was improved to 8% of deviation along the stacking sequence. Therefore, prevention from fiber degradation during coating process and controlling coating thickness uniformity along the preform depth were achieved by coating with phenolic resin carbonizing method.

첨단복합방식재를 이용한 각종 선박구조물의 마찰마모손상의 최소화 (Minimization of Friction and Wear Damage of Marine Structures by Using the Advanced Anti-corrosive Composite Materials)

  • 김윤해;김진우
    • 해양환경안전학회지
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    • 제5권2호
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    • pp.15-26
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    • 1999
  • The marine structures with sea water cooling system always expose to the oceanic atmosphere. Therefore, the protection of the equipments is very important. To investigate the effectiveness of advanced composite materials for the application in offshore environments, the tensile test, hardness test, undercutting property test, permeance test and the friction and wear test were carried out by using various applicable coating materials. The main results obtained can be summarized as follows; 1. The micro-hardness of the Archcoat 502B showed the highest value. 2. The coefficient of friction of the Rigspray coating at the speed of 2.21m/sec showed the lowest value, and that of the Archcoat 502B coating at 1.08m/sec and 0.18m/sec indicated the lowest values. 3. The wear mass at the speed of 0.18m/sec and 1.08m/sec in dry condition showed the smallest values. 4. The Archcoat 502B coating is fitted to the dynamic instruments in the range of low speed and middle speed. Rigspray coating is fitted to the dynamic instruments in the range of high speed. 5. The wear mass of five kinds of coating materials at the range of low speed was very small, and those of the Archcoat S02B, Archcoat 402B and Rigspray coating at high speed range were quitely smaller than those of the Modified Epoxy and Tar Epoxy.

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