• Title/Summary/Keyword: Composite Casting

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Fabrication of Textured $Al_2O_3-Mullite-SiC$ Nano-composite by Slip Casting in a High Magnetic Field and Reaction Sintering

  • Sakka, Yoshio;Saito, Sho;Honda, Atsushi;Suzuki, Tohru S.;Moriyoshi, Yusuke
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.455-456
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    • 2006
  • We have demonstrated that textured $Al_2O_3-mullite-SiC$ nanocomposites can be fabricated by slip casting followed by partial oxidation. reaction sintering of mixed suspensions of $Al_2O_3$ and SiC powders in a high magnetic field. The sintered density was changed by the degree of oxidation at 1200C and 1300C. The degree of orientation of alumina in the nanocomposite was examined on the basis of the X-ray diffraction patterns and scanning electron micrographs. It is confirmed that aluminaoriented nanocomposites were fabricated. The three-point bending strength at room temperature was observed for the nanocomposites.

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A Study on Improvement of Metal-Ceramic Bonding Strength by Addition of Aluminum to Casting Metal Alloy (도재주조용 합금에 있어서 알루미륨 첨가에 따른 metal-ceramic과의 결합력 증진에 관한 연구)

  • Lee, Jae-Won;Min, Byong-Kuk;Han, Min-Soo
    • Journal of Technologic Dentistry
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    • v.23 no.2
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    • pp.161-170
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    • 2002
  • The Purpose of this study was to investigate the chemically improvement of metal-ceramics bond strength in the course of recasting Ni-Cr metal composite system with 10wt.%, 20wt.% and 30wt.% aluminum respectively. We have tested the bond strength, micro-structure, chemical composition of each metal composites and metal- ceramic bond interfaces by 3-point bending strength tester, SEM and EDS. We have made the conclusions through this study as follow: 1. The most suitable amount of aluminum to the Ni-Cr metal composite recasting is 20wt. % for improving metal-ceramics bond strength with debonding strength value of 49.54 kgf/mm2. 2. The aluminum must be changed to small spread alumina like phases and second aluminum-metal composites phases in the morphology of Ni-Cr metal composite system by adding during it's casting. These second phases have inclined functional oxide phases mixed with metal elements and they must take roll to improvement of metal-ceramics bond strength. 3. In the case of 30wt.% aluminum appended to Ni-Cr metal composite system, an excess of second inclined functional oxide phases produce cracks and spalling of them apart from it's base material. It must be a important factor of reduction of metal-ceramics bond strength.

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Performance of Modified-Silicon Carbide Fiber Composites Membrane for Polymer Exchange Membrane Fuel Cells (표면처리된 실리콘 카바이드 섬유 복합막의 고분자 전해질 막 연료전지 성능)

  • Park, Jeong Ho;Kim, Taeeon;Juon, Some;Cho, Yongil;Cho, Kwangyeon;Shul, Yonggun
    • Transactions of the Korean hydrogen and new energy society
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    • v.25 no.1
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    • pp.28-38
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    • 2014
  • The organic-inorganic composite membrane in polymer exchange membrane fuel cells (PEMFCs) have several fascinating technological advantages such as a proton conductivity, thermal stability and mechanical properties. As the inorganic filler, silicon carbide (SiC) fiber have been used in various fields due to its unique properties such as thermal stability, conductivity, and tensile strength. In this study, composite membrane was successfully fabricated by modified-silicon carbide fiber. Modified process, as a novel process in SiC, takes reaction by phosphoric acid after oxidation process (generated homogeniusly $SiO_2$ layer on SiC fiber). The mechanical property which was conducted by tensile test of the 5wt% modified-$SiO_2@SiCf$ composite membrane was better than that of Aquivion casting membrane as well as ion cxchange capacity(IEC) and proton conductivity. In addition, the single cell performance was observed that the 5wt% modified-$SiO_2@SiCf$ composite membrane was approximately $0.2A/cm^2$ higher than that of a Aquivion casting electrolyte membrane and electrochemical impedance was improved with the charge transfer resistance and membrane resistance.

A Study on Fracture Toughness of Metal Matrix Composites Reinforced with $Al_{18}B_4O_{33}$ ($Al_{18}B_4O_{33}$휘스커 강화 금속기 복합재료의 파괴인성에 관한 연구)

  • Park, Sung-Ho;Choi, Yong-Bum;Park, Won-Jo;Huh, Sung-Chul;Yun, Han-Gi
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2002.10a
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    • pp.335-340
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    • 2002
  • In recent years, the study of metal matrix composite has increased specially, aluminum alloy, research and development are briskly progress to find new metal matrix composite. this study is following the this purpose; This study is used metal matrix composite that was produced by matrix, AC4CH. and reinforcement $A_{18}B_4O_{33}$ metal matrix composite to add $Al_2O_3,\;TiO_2$ for strengthen of binding together among the Whisker. Each Metal matrix composite is produced using the squeeze casting method. Fracture tounghness test was in accordance with the provisions of ASTM E399; Specimen was produced half-size CT specimen W=25mm, B=12.5mm, Cross head speed 0.05mm/min in room temperature. The plane strain fracture toughness $K_{IC}$ is $8.7MPa-m^{0.5}$ for $Al_{18}B_4O_{33}$/AC4CH., $9.28MPa-m^{0.5}$ for $Al_{18}B_4O_{33}$/AC4CH added $TiO_2$. and $Al_2O_3$ but AC4CH alloy was violated the critical stipulated by ASTM standard for a valid measurement of $K_{IC}$. In case of, it was performed $I_{IC}$ test instead of $K_{IC}$ based on ASTM E 1820

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Construction sequence modelling of continuous steel-concrete composite bridge decks

  • Dezi, Luigino;Gara, Fabrizio;Leoni, Graziano
    • Steel and Composite Structures
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    • v.6 no.2
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    • pp.123-138
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    • 2006
  • This paper proposes a model for the analysis of the construction sequences of steel-concrete composite decks in which the slab is cast-in-situ for segments. The model accounts for early age shrinkage, such as thermal and endogenous shrinkage, drying shrinkage, tensile creep effects and the complex sequences of loading due to pouring of the different slab segments. The evolution of the structure is caught by suitably defining the constitutive relationships of the concrete and the steel reinforcements. The numerical solution is obtained by means of a step-by-step procedure and the finite element method. The proposed model is then applied to a composite deck in order to show its potential.

High Strain Rate Superplasticity of Whisker Reinforced Aluminum Alloy Matrix Composites Fabricated by Squeeze Casting (용탕단조법에 의한 휘스커강화 Al합금기 복합재료의 고속초소성)

  • Lim, Suk-Won;Nishida, Yoshinori
    • Journal of Korea Foundry Society
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    • v.21 no.6
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    • pp.359-365
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    • 2001
  • The superplastic behavior of whisker reinforced aluminum alloy matrix composites fabricated by squeeze casting as one of high pressure routes was investigated. The preforms of ${\alpha}-Si_3N_4$ and ${\beta}-SiC$ whiskers without any binder as a reinforcement were used. The matrix materials were 2024 and 7075 aluminum alloys. For the purpose of optimum superplastic condition, respectively, the whiskers volume fraction, extrusion temperature, tensile test temperature and initial strain rate were changed. Fracture surface of tested specimens were observed by SEM. By the results, it became possible to produce superplastic composites by applying only a hot extrusion process to composites obtained by the squeeze casting. The superplastic composites developed are ${\alpha}-Si_3N_4w/7075$, ${\alpha}-Si_3N_4w/2024$ and ${\beta}-SiCw/2024$ systems at high strain rate.

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Squeeze Casting of SiC Whisker Reinforced Magnesium Composites (용탕단조를 이용한 SiC 휘스카 강화 마그네슘복합재료의 제조)

  • Chang, Si-Young;Shin, Dong-Hyuk;Hong, Sung-Kil;Choi, Jung-Chul
    • Journal of Korea Foundry Society
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    • v.20 no.3
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    • pp.167-172
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    • 2000
  • Squeeze casting was performed to fabricate the SiC whisker reinforced magnesium matrix composites, and the suitability of the squeeze casting for the production of the sound composites was determined by micro/macro-structures observations and tensile test. The two-directional infiltration of the melt and the removal of air during infiltration using the devised mold were necessary to produce the composites. The pressure of 100 MPa was effective for the production of composites with the SiC whisker volume fraction of 30%, but the pressure should be lower than 50 MPa in case of below 20% in the volume fraction. The SiC whiskers in the squeeze cast composites were randomly and densely aligned, and the SiC whiskers/magnesium interfaces were continuously well-bonded. The elastic modulus, 0.2% proof stress and tensile strength in the composite were about 2.5times, l0times and 4times as large as those of magnesium, respectively, indicating that the squeeze casting sufficiently provides the high strength magnesium composites reinforced with SiC whiskers.

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A Study on Fabrication Conditions of Al-SiCp Composites by Squeeze Casting (Squeeze Casting에 의한 Al-SiCp 복합재료의 제조 조건에 관한 연구)

  • Kim, Sug-Won;Woo, Kee-Do;Han, Sang-Won
    • Journal of Korea Foundry Society
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    • v.14 no.5
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    • pp.471-479
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    • 1994
  • Al-2%Si-2%Mg alloy containing SiC particle in 20, $70{\mu}m$ were prepared by mean of squeeze casting with various pressure 50, 100, 150 and 220MPa respectively. The specimens were made by casting into $50{\Phi}{\times}100{\ell}$ mold under various squeeze conditions(pressures, pressurizing temperature, particle sizes). Mechanical properties(hardness, tensile strength, elongation and wear characteristics) were evaluated at room temperature with those various fabrication factors. It became feasible to make favorable Al-SiCp composite free from casting defects by the injection of Ar gas during melting and 100MPa pressure squeeze casting. However, pressure of 50MPa was not sufficient to avoid completely porosity formation as a result of precessing and shrinkage during solidification. As the particle size is smaller and the squeeze pressure is higher, the hardness and tensile strength at room temperature are higher. Cell size became smaller gradually with increase of squeeze pressure. With increase of squeeze pressure(MPa), wear behaviors of those composites were changed from adhesive into abrasive wear, and the tendency of above behavior became outstanding with increasing sliding speed. The chemical reaction(4Al+3SiC${\rightarrow}$$Al_4C_3+3Si$) is more accelerated at interface between SiCp and matrix with increase of squeeze pressure. Therefore $Al_4C_3$ intercompound and Si peak intensity is increased at interface.

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