• Title/Summary/Keyword: Component materials

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Equipment Maintenance Environment Based on Field-Data of Root Industry by Manufacturing-Field Analysis (뿌리산업 제조현장 체계분석 및 데이터 기반 설비보전 환경구축)

  • Kim, Dong-Hong;Song, Jun-Yeob
    • Journal of the Korean Society for Precision Engineering
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    • v.34 no.1
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    • pp.19-22
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    • 2017
  • This paper describes the efficient equipment maintenance that can offer the exact time for repair and change of component in root industry. A conventional method offered the fixed time for repair and change of component because the method is based on early guarantee specification of the component. However the operating condition of manufacturing field is often under worse condition than early guarantee condition for high productivity. So, most components can't use until early guarantee time due to the operation of various different condition. Therefore we suggest the useful method for efficient equipment-maintenance by manufacturing-field analysis and feedback database. For this, the classification of root industry and related equipment is performed and then the detail classification of the process and component for equipment maintenance. And the monitoring module is also designed to gather data for feedback process and the environment is basically implemented for aging and reliability test.

A Study on the Fatigue Life Prediction and Evaluation of Rubber Components for Automobile Vehicle (자동차 방진고무부품의 피로수명 예측 및 평가)

  • Woo, Chang-Su;Kim, Wan-Doo;Kwon, Jae-Do
    • Transactions of the Korean Society of Automotive Engineers
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    • v.13 no.6
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    • pp.56-62
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    • 2005
  • The fatigue analysis and lifetime evaluation are very important in design procedure to assure the safety and reliability of the rubber components. Fatigue lifetime prediction methodology of the rubber component was proposed by incorporating the finite element analysis and fatigue damage parameter from fatigue test. Finite element analysis of 3D dumbbell specimen and rubber component were performed based on a hyper-elastic material model determined from material test. The Green-Lagrange strain at the critical location determined from the FEM was used for evaluating the fatigue damaged parameter of the natural rubber. Fatigue life of the rubber component are predicted by using the fatigue damage parameter at the critical location. Predicted fatigue lifes of the rubber component agreed fairly well the experimental fatigue lives.

Fabrication of Alumina Suspension for Coating of BLU(Back Light Units) and Fluorescent Substances (BLU 및 형광체 코딩용 알루미나 분산액의 제조 및 평가)

  • Yu, Jeong-Hwan;Jung, Seung-Hwa;Hong, Gyung-Pyo;Mun, Jong-Soo;Kang, Jong-Bong
    • Journal of the Korean Ceramic Society
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    • v.46 no.1
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    • pp.24-29
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    • 2009
  • The suspension of $Al_2O_3$ which has long-term stability was made by mechanical milling. Thin films were evaluated and made to use as coating materials. A particle size of the suspension manufactured was 98 nm when 2 mt% nitric acid was added. It indicated that viscosity of the suspension is 12 cps and that it had the long-term stability. Thickness which was from 200 nm to 600 nm of the thin films was able to be made by adjusting draw rate and organic additive. Cracks of thin films at room temperature were prevented by adding Ethyl cellulose from 0.5 wt% to 2 wt%. The thin film heated at $500^{\circ}C$ indicated a hydrophilic property against water and an excellent permeability against a visible ray.

A Study for Selection and Field Applicability of Asphalt Precast Pothole Repair Materials (아스팔트 프리캐스트 포트홀 보수재료의 선정과 현장 적용성에 관한 연구)

  • Kim, Jincheol;Bae, Sungho;Lee, Jinho;Yang, Jaebong;Kim, Jiwon
    • International Journal of Highway Engineering
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    • v.16 no.4
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    • pp.21-33
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    • 2014
  • PURPOSES: The purpose of this study was to break away from the workforce method using cold-mix asphalt mixtures and has a constant quality and has develop repair materials of pre-production asphalt-precast types. METHODS: The selection of the repair material was determined as the results obtained through physical properties of materials and the field applicability. In case of repair materials, values obtained through Marshall stability test & the dynamic stability test & retained stability test as well as the site conditions was considered. In case of adhesive, test results were obtained through examination of the bond strength(tensile, shear) and the field applicability of the adhesive was examined through combined specimens to simulate field applications. RESULTS : According to the results of laboratory tests, in the case of repair materials, Marshall stability and dynamic stability, retained stability of cold-mix reaction type asphalt mixture is the highest. In the case of adhesive, two-component epoxy-urea has a very high bonding strength(tensile, shear) was most excellent. According to the results of field tests, when epoxy-urea was excellent workability. Also, the repair body through actual mock-up test did not occur large deformation and fracture after 12 months. CONCLUSIONS : A suitable repair material is cold-mix reaction type mixture of asphalt-precast, a suitable adhesive is a two-component epoxy-urea.

Development of Alloy 718 Nozzle for Ramjet Propulsion Component (Ramjet 고속 추진체용 Alloy 718 합금 노즐 단조품 개발)

  • Park, Nho-Kwang;Kim, Jeoung-Han;Kim, Nam-Yong;Lee, Chae-Hoon;Yeom, Jong-Taek;Hong, Jae-Keun;Baek, Dong-Kyu;Choi, Sung-Gyu
    • Journal of the Korea Institute of Military Science and Technology
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    • v.11 no.4
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    • pp.76-82
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    • 2008
  • Alloy 718 nozzle component was manufactured by hot forging and electron beam welding process. In this process, 718 billets produced in domestic company were used and evaluated. Before performing industrial scale hot forging, small size hot compression tests were carried out under various process conditions and then microstructural evaluations were analyzed. Using the results, FEM simulations were performed in order to optimize the hot working process. After hot working, forged work-pieces were machined and welded by electron beam. Final nozzle components were heat treated and their microstructure and mechanical properties were investigated.

Surface-modified Cellulose Nanofibril Surfactants for Stabilizing Oil-in-Water Emulsions and Producing Polymeric Particles (표면 개질된 나노피브릴화 셀룰로오스를 이용한 에멀젼 안정화 및 고분자 입자 제조)

  • Kim, Bo-Young;Moon, Jiyeon;Yoo, Myong Jae;Kim, Seonmin;Kim, Jeongah;Yang, Hyunseung
    • Applied Chemistry for Engineering
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    • v.32 no.1
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    • pp.110-116
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    • 2021
  • In this work, the surface of hydrophilic cellulose nanofibrils (CNFs) was modified precisely by varying amounts of cetyltrimethylammonium bromide (CTAB) to produce CNF-based particle surfactants. We found that a critical CTAB density was required to generate amphiphilic CTAB-grafted CNF (CNF-CTAB). Compared to pristine CNF, CNF-CTAB was highly efficient at stabilizing oil-in-water Pickering emulsions. To evaluate their effectiveness as particle surfactants, the surface coverage of oil-in-water emulsion droplets was determined by changing the CNF-CTAB concentration in the aqueous phase. Furthermore, styrene-in-water stabilized by CNF-CTAB surfactants was thermally polymerized to produce CNF-stabilized polystyrene (PS) particles, offering a great potential for various applications including pharmaceuticals, cosmetics, and petrochemicals.

The Effects of Cobalt Addition on Sliding Wear Properties of Multi-component White Cast Iron (다합금 백주철의 미끄럼 마모특성에 미치는 코발트 첨가의 영향)

  • Lee, Han-Young
    • Journal of Korea Foundry Society
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    • v.24 no.4
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    • pp.202-208
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    • 2004
  • Effects of Co addition on sliding wear properties of multi-component white cast iron were investigated. The microstructures of multi-component white cast iron containing from 0%Co to 10%Co exhibited little difference. However, the hardness increased with an increase of the Co content. Increasing the Co content, wear properties were improved and the iron oxide on worn surface was increased in the low sliding speed range of the steady-state wear region. Hence, Co addition was effective to improve the wear properties of multi-component white cast iron by accelerating the corrosive wear as well as the enhancement effect of hardness.

A Study on the Influence of Cutting Conditions on the Dynamic Component of Cutting Resistance(ll) (절삭저항의 동적성분에 미치는 절삭조건의 영향에 관한 연구(II))

  • Jeon, Eun-Chan
    • Journal of the Korean Society for Precision Engineering
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    • v.1 no.2
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    • pp.58-68
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    • 1984
  • In this study, the static and dynamic components of cutting resistance were measured with tool dynamometer (Swiss, pieso-electric type) when S45C, A1-alloy and brass were drilled under the some variable conditions. The results obtained are as follows; 1) The dynamic components of these cutting resistance are not related to the depth of drilled hole. 2) The static and dynamic components of cutting resistance are increased in accordance with the increase of feed and drill diameter. 3) The dynamic components of thrust force are increased in accordance with the increase of spindle speed. 4) The rate of the dynamic component to the static component is 0.3 .approx. 0.5 in torque, 0.1 .approx. 0.2 in thrust force. 5) The characteristic of the tool system is affected in dynamic component of cutting resistance, and the creasted frequency and amplitude of the chip are determined by the crilled materials. 6) The maximum amplitude of the dynamic component is increased proportionally in accordance with the feed rate and the spindle speed.

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Characteristics and Analysis of Natural Pine-Needles Extract (천연 솔잎추출물의 특성 및 분석)

  • Sung, Ki-Chun
    • Journal of the Korean Applied Science and Technology
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    • v.21 no.4
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    • pp.320-326
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    • 2004
  • We have extracted the natural pine-needles to use ethanol in solvent, and could obtain the refined oil component from pine-needles extract. We have tested the antimicrobial effect from microbe experiment and analyzed with ICP/OES, GC/MS. we could obtain the next conclusion from the result of this experiment. In the first result of this experiment we could know that in case of increasing concentration of pine-needles, the number of microbe decreased more and more. Also we could know that the refined oil component of pine-needles appeared the sterilization effect of S-aureus and E-coli after 96hrs and 120hrs. So we could know that the refined oil component of appeared effect to microbe. In the second result of this experiment we could know that inorganic materials of Ca, Mg, V, Mn etcs from pine-needles detected to ICP/OES analysis and the aromatic compounds from refined oil component of pine-needles was certificated to GC/MS analysis.

Dyeing Properties of Functional PET Double Knit Fabric (기능성 폴리에스터 이중 편성물의 염색 특성)

  • Lee, Bum Hoon
    • Textile Coloration and Finishing
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    • v.34 no.3
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    • pp.146-156
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    • 2022
  • In this study, the dyeing properties of double knit fabric composed of PET/PTT bi-component fiber and quick dry fiber were examined with disperse dyes. In addition, the shrinkage characteristics were investigated during the dyeing process. The K/S values and shrinkage rate of PET/PTT bi-component fiber were higher than those of PET/co-PET bi-component fiber and quick dry fiber. In the dye bath, dye migration of exhausted on PET/PTT bi-component fiber to quick dry fiber was found at high dyeing temperature. It was not found that there was a significant difference in K/S value on dyeing temperature between 115℃ and 130℃. But the slight color difference of two sides of a double knit fabric was found.