• Title/Summary/Keyword: Component Vibration Test

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Sensor placement strategy for high quality sensing in machine health monitoring

  • Gao, Robert X.;Wang, Changting;Sheng, Shuangwen
    • Smart Structures and Systems
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    • v.1 no.2
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    • pp.121-140
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    • 2005
  • This paper presents a systematic investigation of the effect of sensor location on the data quality and subsequently, on the effectiveness of machine health monitoring. Based on an analysis of the signal propagation process from the defect location to the sensor, numerical simulations using finite element modeling were conducted on a bearing test bed to determine the signal strength at several representative sensor locations. The results showed that placing sensors closely to the machine component being monitored is critical to achieving high signal-to-noise ratio, thus improving the data quality. Using millimeter-sized piezoceramic plates, the obtained results were evaluated experimentally. A comparison with a set of commercial vibration sensors verified the developed structural dynamics-based sensor placement strategy. It further demonstrated that the proposed shock wave-based sensing technique provided an effective alternative to vibration measurement, while requiring less space for sensor installation.

Design of Tilting Unit for Mobile Radio Communication Repeater (이동통신 중계기에 이용되는 틸팅유닛의 디자인)

  • Lee, Jung-Hyun;Park, Jae-Won
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.1
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    • pp.156-160
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    • 2012
  • Recently WCDMA signal transmission technology by large output microwave antenna have showed reduction of human resources and operating expense. But the existing antenna brackets cost is very expensive also its structure and functions are complicated. Unit brackets, suspending some sensors, subjected to acceleration loads, often fail due to self-vibration. To prevent such failures, it is necessary to understand the fatigue failure mode and to evaluate the fatigue life using tests or analysis techniques. The objective of this study is to develop the component test specifications, which are applicable to predict fatigue life at initial product design step, for unit brackets using vibration fatigue technique. So its application is limited to installation and management. In this project, we studied about more convenient bracket for microwave antennas through improvement on the existing antenna bracket's shortcoming and could develop an improved universal antenna bracket system for simple installation and application.

Study of Winding Method to Reduce Stray Loss and Stator Core Vibration of Synchronous Machine

  • Hiramatsu, Daisuke;Sutrisna, Kadek Fendy;Ishizuka, Hiroaki;Okubo, Masashi;Tsujikawa, Kazuma;Ueda, Takashi;Hachiya, Hideyuki;Mori, Junji;Aso, Toshiyuki;Otaka, Toru
    • Journal of international Conference on Electrical Machines and Systems
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    • v.2 no.3
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    • pp.313-320
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    • 2013
  • The fractional slot windings are widely used in rotating machine in order to increase the flexibility of design and improve the voltage waveform. However, the MMF wave of fractional-slot windings are found to contain unique harmonic component, which are designated as even order space flux harmonics, fractional number flux harmonics, or both. They may cause stray loss and stator core vibration. This paper proposes new winding methods "novel interspersed windings" and "expanded group windings" to reduce these harmonics. The advantages of two proposed windings are verified by using numerical analysis and measurement test of winding model.

A Study on the Squeal Noise Instability Analysis on Caliper Brake (캘리퍼 브레이크 스퀼 소음의 불안정성 해석에 관한 연구)

  • Lee, Junghwan;Kim, Seonghwan
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.23 no.11
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    • pp.957-965
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    • 2013
  • This paper deals with analytical methods for low frequency and high frequency brake squeal noise on brake-rear caliper. In order to improve low frequency and high frequency squeal noise, we take survey caliper bracket shape parameters and housing shape parameters. Besides, using the combination of bracket and housing parameter were surveyed. Thus, using the combination of bracket Alt_05 and housing Alt_45 specifications, instability analysis and brake dynamo test were carried out. Based upon the two models, low and high frequency squeal noise of base model were improved. But, for 6.0 kHz frequency noise, which is not improved, it needs to additionally study on instability analysis and combination of the other brake components.

Development of Shock Testing M/C to Simulate Pyro-technic Device Explosion of Space vehicle (우주비행체 분리장치 작동에 의한 충격현상 모의 시험기 개발)

  • Kim, Hong-Bae;Oh, Jin-Ho;Moon, Sang-Mu;Woo, Sung-Hyun;Lee, Sang-Seol
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2000.11a
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    • pp.581-586
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    • 2000
  • Explosively activated pyro-technic device is used to release exhausted rocket booster or payloads at prescribed times in the rocket's flight. It creates pyro-shock environment that rocket or payload components must survive. With the shock spectra acquired from flight data, laboratory test should be performed before flight to check whether all of component can sustain the shock environment. The pyro-shock environment simulation was created by the resonance fixture response to a projectile impact. Desired shock spectra is realized by adjusting the natural frequency of resonance plate and the velocity of impact hammer. This paper describes the development process of Pyro-shock testing machine, which is designed and tested by Korean engineers, to verify components of Korean Sounding Rocket(KSR-3) and the other Korean space vehicle. Both analytical and experimental techniques are introduced in this paper.

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A Performance Assessment of 2MW Wind Turbine Gearbox by Considering Various Operating Conditions (다양한 운전조건을 고려한 2MW 풍력증속기의 성능평가)

  • Jo, Joon-Haeng;Park, Koo-Ha;Moon, Byung-Sun
    • 한국신재생에너지학회:학술대회논문집
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    • 2007.11a
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    • pp.391-394
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    • 2007
  • Wind turbine gearbox is a complex mechanical system that includes gear trains, shafts, bearings, and gearbox housings. All these components are interacting with each other therefore it is important to assess the whole performance by considering the individual component design. In this paper, the performance assessment of 2MW wind turbine gearbox was conducted under various operating conditions at test bench and test result was compared with the design calculation.

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A Mechanism Design of the 3-axial Road Simulator Linkage (3축 로드 시뮬레이터 링크부의 메카니즘 설계)

  • 정상화;류신호;김종태;이규태;장완식
    • Transactions of the Korean Society of Automotive Engineers
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    • v.11 no.2
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    • pp.140-147
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    • 2003
  • Full scale durability test in the laboratory is an essential of any fatigue life evaluation of components or structures of the automotive vehicle. Component testing is particularly important in today's highly competitive industries where the design to reduce weight and production costs must be balanced with the necessity to avoid expensive service failure. Generally, hydraulic road simulator is used to carry out the fatigue test and the vibration test. In this paper, the link unit which is able to realize the 3 element forces such as vertical force, lateral force, and longitudinal force that are applied to the road simulator is designed. Also, the designed link is verified with kinematics and inverse-kinematics. From this results, the designed factor satisfied the maximum stroke so that it satisfied the requirements for 3-axial road simulator.

Analysis of FE/test result for con011ing the squeal noise of wheel brake system (휠제동장치의 스퀼소음 제어를 위한 해석결과 분석)

  • Cha, Jung-Kwon;Park, Yeong-Il;Lee, Dong-Kyun;Cho, Dong-Hun
    • Proceedings of the KSR Conference
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    • 2009.05b
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    • pp.595-600
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    • 2009
  • Passengers in a vehicle feel uncomfortable due to squeal noise. Squeal noise, a kind of self-excited vibration, is generated by the friction force between the disc and the pad of the automobile. In this paper, modal analysis of wheel brake system was performed in order to prediction of squeal phenomenon. It was shown that the prediction of system instability is possible by FEM. Finite element model of that brake system was made. Some parts of a real brake was selected and modeled. The normal mode analysis method performs analyses of each brake system component. Experiment of modal analysis was performed for each brake components and experimental results were compared with analytical result from FEM. The complex eigenvalue analysis results compared with braking test. The analysis results show good correlation with braking test for the squeal frequency at an unstable mode.

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Wind-induced mechanical energy analyses for a super high-rise and long-span transmission tower-line system

  • Zhao, Shuang;Yan, Zhitao;Savory, Eric;Zhang, Bin
    • Wind and Structures
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    • v.34 no.2
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    • pp.185-197
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    • 2022
  • This study aimed to analyze the wind-induced mechanical energy (WME) of a proposed super high-rise and long-span transmission tower-line system (SHLTTS), which, in 2021, is the tallest tower-line system with the longest span. Anew index - the WME, accounting for the wind-induced vibration behavior of the whole system rather than the local part, was first proposed. The occurrence of the maximum WME for a transmission tower, with or without conductors, under synoptic winds, was analyzed, and the corresponding formulae were derived based on stochastic vibration theory. Some calculation data, such as the drag coefficient, dynamic parameters, windshielding areas, mass, calculation point coordinates, mode shape and influence function, derived from wind tunnel testing on reducedscale models and finite element software were used in calculating the maximum WME of the transmission tower under three cases. Then, the influence of conductors, wind speed, gradient wind height and wind yaw angle on WME components and the energy transfer relationship between substructures (transmission tower and conductor) were analyzed. The study showed that the presence of conductors increases the WME of transmission towers and changes the proportion of the mean component (MC), background component (BC) and resonant component (RC) for WME; The RC of WME is more susceptible to the wind speed change. Affected by the gradient wind height, the WME components decrease. With the RC decreasing the fastest and the MC decreasing the slowest; The WME reaches the its maximum value at the wind yaw angle of 30°. Due to the influence of three factors, namely: the long span of the conductors, the gradient wind height and the complex geometrical profile, it is important that the tower-line coupling effect, the potential for fatigue damage and the most unfavorable wind yaw angle should be given particular attention in the wind-resistant design of SHLTTSs

Domestic Application and Procedure Analysis of Gearbox Field Test (증속기 현장시험 국내 적용 사례 및 절차 분석)

  • Lee, Gwang-Se;Kang, Minsang;Kim, Seokwoo;Lee, Jin-Jae
    • New & Renewable Energy
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    • v.16 no.4
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    • pp.23-32
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    • 2020
  • The wind turbine gearbox has the longest downtime among other major turbine components such as blades, generators, and main bearings. Therefore, gearbox manufacturers conduct rig tests to evaluate conformity in terms of design and function. Rig tests, however, have limited similarity compared with atmospheric wind turbine operating conditions. Rig test conditions are thoroughly controlled and maintained by testers and the component certificates of gearboxes issued through the test cannot fulfill wind farm operator's requirements. Hence, certification bodies such as DNV-GL and UL require a mandatory gearbox field test report for type certification. The Korea Energy Agency (KEA) also introduced gearbox field test as a part of the KS type certificate in 2016, although it is optional . In this paper, gearbox field test procedures and requirements are introduced, and the first domestic application case of the test is reported. The field test was conducted with a 1.5 MW wind turbine gearbox located in Jeju as the test object.