• Title/Summary/Keyword: Compact heat exchanger

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Study on High Performance and Compact Absorber Using Small Diameter Heat Exchanger Tube

  • Yoon Jung-In;Phan Thanh Tong;Moon Choon-Geun;Kim Eun-Pil;Kim Jae-Dol;Kang Ki-Cheol
    • Journal of Advanced Marine Engineering and Technology
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    • v.30 no.4
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    • pp.463-473
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    • 2006
  • The effect of tube diameter on heat and mass transfer characteristics of absorber in absorption chiller/heater using LiBr solution as a working fluid has been investigated by both of numerical and experimental study to develop a high performance and compact absorber. The diameter of the heat exchanger tube inside absorber was changed from 15.88mm to 12.70mm and 9.52mm. In numerical study a model of vapor pressure drop inside tube absorber based on a commercial 20RT absorption chiller/heater was performed. The effect of tube diameter, longitudinal pitch, vapor Reynolds number, longitudinal pitch to diameter ratio on vapor pressure drop across the heat exchanger tube banks inside absorber have been investigated and found that vapor pressure drop decreases as tube diameter increases, longitudinal pitch increases, vapor Reynolds number decreases and longitudinal pitch to diameter ratio increases. In experimental study, a system includes a tube absorber, a generator, solution distribution system and cooling water system was set up. The experimental results shown that the overall heat transfer coefficient, mass transfer coefficient. Nusselt number and Sherwood number increase as solution flow rate increases. In both of study cases, the heat and mass transfer performance increases as tube diameter decreases. Among three different tube diameters the smallest tube diameter 9.52mm has highest heat and mass transfer performance.

An experimental study on performance evaluation for development of compact steam unit applied with hybrid plate heat exchanger (하이브리드 판형 열교환기 적용 컴팩트 스팀 유닛 개발을 위한 성능 평가에 관한 실험적 연구)

  • Park, Jae-Hong;Cho, Sung-Youl;Lee, Jun-Seok;Lee, Sang-Rae;Kim, Seung-Hyun;Lim, Gye-Hun;Seo, Jung-Wan;Kim, Jeung-Hoon
    • Journal of Advanced Marine Engineering and Technology
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    • v.41 no.4
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    • pp.296-301
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    • 2017
  • In various industrial places such as power generation plants, petrochemical and unit factories, the demands of systems that produce hot water by utilizing wasted or surplus steam have been increased. Compact steam unit(CSU) is a system that can meet these demands and produce hot water by using surplus or wasted steam, and it is also one of the good solutions in view of energy reuse. The new CSU with a capacity of 1,600 kW was developed with a hybrid plate heat exchanger of which thermal performances are better than a conventional plate heat exchanger, an improved temperature control valve, a user-friendly control system, and other components in this study. The purpose of this study was to obtain performance data of the new CSU through various experiments and utilize them for the CSU commercialization. The experimental results show that heat balances between the hot side(steam) and the cold side(cold water) were within ${\pm}0.77%$, and the fluctuations of outlet temperature of the secondary side which are one of the most important evaluation factors in the CSU were $(0{\sim}0.3)^{\circ}C$.

Design of sinusoidal shape channel PCHEs for supercritical LNG based on CFD simulation (CFD 시뮬레이션 기반 초임계 LNG용 사인함수 PCHE 설계)

  • Fan, Jinxing;Yeom, Eunseop
    • Journal of the Korean Society of Visualization
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    • v.19 no.3
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    • pp.69-76
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    • 2021
  • Printed circuit heat exchanger (PCHE) is a compact heat exchanger with good heat transfer performance, high structure integrity, and reliability over a wide range of temperatures and pressures. Instead of the traditional zigzag and straight shape channel, the sinusoidal shape channel was adopted in this study to investigate the relation of thermal-hydraulic performance and waviness factors (period and amplitude). The local flow characteristics and the heat flux distribution were compared to verify the effects of period and amplitude on heat transfer performance. As the period of channel becomes shorter, the rapid change of the flow direction can produce high flow separation around the corner leading to the disturbance of the boundary layer opposite wall. The nonuniform distribution of flow velocity appeared around the corner positions can promote fluid mixing and lead to higher thermal performance. An evaluation index was used to compare the comprehensive performance of PCHE considering the Nusselt number and Fanning factor. Based on the simulation results, the optimal design parameters of PCHE channel shape were found that the channel with an equivalent bending angle of 15° offers the highest heat flux capacity.

Effect of Bonding Temperature and Bonding Pressure on Deformation and Tensile Properties of Diffusion Bonded Joint of STS304 Compact Heat Exchanger (STS304 콤팩트 열교환기 고상확산접합부의 접합부 변형과 인장성질에 미치는 접합온도 및 접합압력의 영향)

  • Jeon, Ae-Jeong;Yoon, Tae-Jin;Kim, Sang-Ho;Kim, Hyeon-Jun;Kang, Chung-Yun
    • Journal of Welding and Joining
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    • v.32 no.4
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    • pp.46-54
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    • 2014
  • In this study, the effect of bonding temperature and bonding pressure on deformation and tensile properties of diffusion bonded joint of STS304 compact heat exchanger was investigated. The diffusion bonds were prepared at 700, 800 and $900^{\circ}C$ for 30, 60 and 90 min in pressure of 3, 5, and 7 MPa under high vacuum condition. The height deformation of joint decreased and the width deformation of joint increased with increasing bonding pressure at $900^{\circ}C$. The ratio of non-bonded layer and void observed in the joint decreased with increasing bonding temperature and bonding pressure. Three types of the fracture surface were observed after tensile test. The non-bonded layer was observed in diffusion bonded joint preformed at $700^{\circ}C$, the non-bonded layer and void were observed at $800^{\circ}C$. On the other hand, the ductile fracture occurred in diffusion bonded joint preformed at $900^{\circ}C$. Tensile load of joint bonded at $800^{\circ}C$ was proportional to length of bonded layer and tensile load of joint bonded at $900^{\circ}C$ was proportional to minimum width of pattern. The tensile strength of joint was same as base metal.

Experimental measurements of R-22 two-phase friction factor in plate heat exchangers (판형열교환기에서 R-22 냉매의 이상 압력 손실계수 평가)

  • Yoo, Sang-Roon;Jeong, Ji-Rwan
    • Proceedings of the KSME Conference
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    • 2007.05b
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    • pp.2273-2278
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    • 2007
  • Brazed Plate Heat Exchanger (BPHE) is a type of compact plate heat exchanger with parallel corrugated plates which are brazed together in series. Each plate hascorrugation called herringbone pattern. Inside a BPHE, hot fluid and cold fluid alternate its flow direction to establish counter current flow configuration. Two-phase flow heat transfer and pressure drop of R-22 in BPHE were experimentally measured in this study. In the present experiments, single-phase region and two-phase region coexist in a BPHE. Therefore, the inside of a BPHE have to be divided into single phase region and two phase region and analyzed accordingly. The results from the single phase flow analysis are then extended to the two phase flow analysis to correlate the condensation and evaporation heat transfer and pressure drop for the refrigerant R-22 in the BPHEs. Previous models for two- phase friction factor have been compared with the present experimental results.

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Experimental Study on Liquid Desiccant Distribution Characteristics at a Dehumidifier with Extended Surface (확장표면을 적용한 액체식 제습기에서 제습액 분배 특성에 관한 실험적 연구)

  • Lee, Min-Su;Chang, Young-Soo;Lee, Dae-Young
    • Proceedings of the SAREK Conference
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    • 2009.06a
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    • pp.645-649
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    • 2009
  • Liquid desiccant cooling technology can supply cooling by using waste heat and solar heat which are hard to use effectively. For compact and efficient design of a dehumidifier, it is important to sustain sufficient heat and mass transfer surface area for water vapor diffusion from air to liquid desiccant on heat exchanger. In this study, the plate type heat exchanger is adopted which has extended surface, and hydrophilic coating and porous layer coating are adopted to enhance surface wettedness. PP(polypropylene) plate is coated by porous layer and PET(polyethylene terephthalate) non-woven fabric is coated by hydrophilic polymer. These coated surfaces have porous structure, so that falling liquid film spreads widely on the coated surface foaming thin liquid film by capillary force. The temperature of liquid desiccant increases during dehumidification process by latent heat absorption, which leads to loss of dehumidification capacity. Liquid desiccant is cooled by cooling water flowing in plate heat exchanger. On the plate side, the liquid desiccant can be cooled by internal cooling. However the liquid desiccant on extended surface should be moved and cooled at heat exchanger surface. Optimal mixing and distribution of liquid desiccant between extended surface and plate heat exchanger surface is essential design parameter. The experiment has been conducted to verify effective surface treatment and distribution characteristics by measuring wall side flow rate and visualization test. It is observed that hydrophilic and porous layer coating have excellent wettedness, and the distribution can be regulated by adopting holes on extended surface.

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Study on Characteristics of Heat Transfer and Flow in Plate Heat Exchanger (판형 열교환기의 열전달과 유동특성에 대한 연구)

  • Jin, Zhen-Hua;Lee, Kwang-Sung;Ji, Myoung-Kuk;Chung, Han-Shik;Jeong, Hyo-Min
    • Proceedings of the SAREK Conference
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    • 2009.06a
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    • pp.1476-1483
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    • 2009
  • In present work, experiments conducted to investigate the heat transfer characteristics and relationship between operating parameters and production of fresh water as output of the system. Plate Heat Exchanger (PHE) applied in vacuum evaporator for product fresh water that system intended to efficiently use low grade heat. PHE have become popular in chemical, power, food and refrigeration industries due to the efficient heat transfer performance, extremely compact design and flexibility of extend or modify to suit changed duty. The heat transfer part contains corrugated plates with 60 degree of chevron angle which verified by many researchers and commonly apply. Fresh water can be produced from saline water under near vacuum pressure by operating ejector. Consequently, evaporating temperature stay around $51-57^{\circ}C$ so it is possible to use any low grade heat source or renewable source. The maximum fresh water produced by freshwater generator with plat heat exchanger applied in the study was designed as 1.0 Ton/day.

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Numerical Analysis of the Effect of Rounded Tube at the Counter Flow Manifold on the Performance of a Heat Exchanger Used in High Temperature and High Pressure System (대향류 매니폴드 내의 튜브 라운드 적용에 따른 고온 고압 열교환기의 성능특성에 관한 수치적 연구)

  • Kim, Sang-Jo;Choi, Byoung-Ik;Kim, Kui-Soon;Son, Chang-Min;Ha, Man-Young;Jeong, Ji-Hwan;Go, Jeong-Sang
    • Journal of the Korean Society of Propulsion Engineers
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    • v.15 no.6
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    • pp.47-55
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    • 2011
  • The present paper deals with numerical analysis to investigate the effect of rounded tube on the pressure drop and heat transfer in a compact tubular heat exchanger designed for high temperature and high pressure system. The pressure drop and heat transfer in the tubular heat exchanger greatly depend on the location of rounded tubes. The effect of locations of the rounded tubes was also analyzed. Three different locations which were tube inlet, tube outlet, and inlet&outlet were considered. In this paper, the tube with a rounded inlet&outlet showed the minimum pressure drop with decreased heat transfer while the tube with a rounded outlet showed better characteristics of pressure drop and heat transfer compared with the results of original model.

Thermal-hydraulic Design of A Printed-Circuit Steam Generator for Integral Reactor (일체형원자로 인쇄기판형 증기발생기 열수력학적 설계)

  • Kang, Han-Ok;Han, Hun Sik;Kim, Young-In
    • The KSFM Journal of Fluid Machinery
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    • v.17 no.6
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    • pp.77-83
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    • 2014
  • The vessel of integral reactor contains its major primary components such as the fuel and core, pumps, steam generators, and a pressurizer, so its size is proportional to the required space for the installation of each component. The steam generators take up the largest volume of internal space of reactor vessel and their volumes is substantial for the overall size of reactor vessel. Reduction of installation space for steam generators can lead to much smaller reactor vessel with resultant decrease of overall cost for the components and related facilities. A printed circuit heat exchanger is one of the compact types of heat exchangers available as an alternative to conventional shell and tube heat exchangers. Its name is derived from the procedure used to manufacture the flat metal plates that form the core of the heat exchanger, which is done by chemical milling. These plates are then stacked and diffusion bonded, converting the plates into a solid metal block containing precisely engineered fluid flow passages. The overall heat transfer area and pressure drops are evaluated for the steam generator based on the concept of the printed circuit heat exchanger in this study. As the printed circuit heat exchanger is known to have much larger heat transfer area density per unit volume, we can expect significantly reduced steam generator compared to former shell and tube type of steam generator. For the introduction of new steam generator, two design requirements are considered: flow area ratio between primary and secondary flow paths, and secondary side parallel channel flow oscillation. The results show that the overall volume of the steam generator can be significantly reduced with printed circuit type of steam generator.