• Title/Summary/Keyword: Compact Reformer

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Development of $20\;Nm^3$/hr Hydrogen Generator for Hydrogen Fueling Station (수소스테이션용 $20\;Nm^3$/hr급 수소제조장치 개발)

  • Oh, Young-Sam;Baek, Young-Soon
    • Transactions of the Korean hydrogen and new energy society
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    • v.17 no.3
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    • pp.263-271
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    • 2006
  • In this study, $20\;Nm^3/hr$ scale compact hydrogen generator which can be apply to the hydrogen station was manufactured and tested. The design of $20\;Nm^3/hr$ scale compact hydrogen generator was upgraded on the base of $5\;Nm^3/hr$ scale plate hydrogen generator concept stacking the plate reactors. Ideas for improving system efficiency such as heat recovery from the exhaust, exhaust duct which is especially design for plate type reactor, reinforcement of insulation, enlargement of heat exchange area of reactor, introduction of desulphurizer reactor and PROX rector in a compact design etc. were applied. From the performance test, we can learn that the $20\;Nm^3/hr$ scale compact hydrogen generator can be operated steadily at 100% road condition and the methane conversion of over 94%(at S/C=3.75) was obtained. This result shows that the concept of plate type hydrogen generator can be scale-up to the $20\;Nm^3/hr$ scale and fit for hydrogen generator for on site hydrogen station application.

Performance test of scale-up $20Nm^3/hr$ scale hydrogen generator for hydrogen station (수소스테이션용 $20Nm^3/hr$급 수소제조장치 스케일-업 및 성능시험)

  • Oh, Young-Sang;Baek, Young-Soon
    • 한국신재생에너지학회:학술대회논문집
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    • 2006.06a
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    • pp.37-42
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    • 2006
  • In this study, $20Nm^3/hr$ scale compact hydrogen generator which can be apply to the hydrogen station was tested for hydrogen station application. $20Nm^3/hr$ scale compact hydrogen generator was developed by upgrading concept of stacking plate reactor from former $20Nm^3/hr$ scale plate hydrogen generator. concepts for improving system efficiency and performance include such as idea of heat recovery from the exhaust, exhaust duct which is especially design for plate type reactor reinforcement of insulation, enlargement of heat exchange area of reactor, introduction of desulphurizer reactor and PROX rector in a compact design, introduction of back fire protection structure of plate burner and so on, We can learn that final prototype of scale-up $20Nm^3/hr$ scale compact hydrogen generator can be operated steadily in 100% road at which over 94% of methane conversion(S/C=3.75) was obtained. In case of making up the weak point, we expect that it is possible to apply to hydrogen station by way of showing an example.

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The Effect of Nb2O5 on Cu-Nb-CeO2 Catalysts for Water Gas Shift Reaction of Compact Reformer (컴팩트 개질기용 수성가스전이 반응을 위한 Cu-CeO2 촉매에 대한 Nb2O5의 영향)

  • JEONG, CHANG-HOON;KIM, TAE-GWANG;BYON, HUI-JU;KIM, JU-HWAN;BAE, EUN-TAEK;SHEN, KAILIN;JEON, KYUNG-WON;JEONG, DAE-WOON
    • Transactions of the Korean hydrogen and new energy society
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    • v.31 no.1
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    • pp.57-64
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    • 2020
  • The water-gas shift reaction for the compact reformer was carried out at a gas hourly space velocity of 72,152 h-1 over the Cu-Nb-CeO2 catalysts prepared by co-precipitation method. In order to investigate the effect of Nb2O5 promotion over a Cu-CeO2 catalyst, the Nb2O5 loading amount was systematically changed from 0 to 5 wt.%. Among the prepared catalysts, the Cu-Nb-CeO2 (1%) catalyst showed the highest catalytic activity (CO conversion=61% at 400℃) as well as 100% CO2 selectivity. The high activity and stability of Cu-Nb-CeO2 (1%) catalyst are correlated to high Brunauer-Emmett-Teller surface area, small metallic Cu crystallite size, and enhanced redox property.

Hydrogen Generation Technology for Hydrogen Fueling Station (수소스테이션용 고효율 수소제조 기술개발)

  • Oh, Young-Sam;Park, Dal-Lyung;Cho, Young-Ah
    • 한국신재생에너지학회:학술대회논문집
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    • 2005.11a
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    • pp.92-101
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    • 2005
  • 세계적으로 수소에너지를 미래 에너지의 대안으로 여겨지고 있기 때문에 수소에너지 관련기술은 미래 국가 경쟁력을 좌우할 것으로 예상되고 있으며 수소에너지시대의 핵심인 수소스테이션 관련기술을 개발은 국가 연료전지 시장을 비롯한 수소 자동차 산업 전반에 큰 영향을 미칠 것으로 예상되고 있다. 이에 따라 전 세계적으로 수소에너지를 차세대 에너지원으로 개발하기 위하여 전력을 다하고 있으며 수소제조기술개발 및 수소스테이션 실증연구가 진행되고 있다. 본 연구에서는 수소제조장치 관련 국내외 기술개발 현황과 수소스테이션용 고효율 수소제조장치 장치 개발 현황을 소개하고자 한다.

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Technology of Small Scale Hydrogen Generator for Fuel Cell Systems (연료전지용 개질기 소형화 기술)

  • Oh Young Sam
    • THE INDUSTRY AND TECHNOLOGY OF GAS
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    • v.6 no.1 s.7
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    • pp.68-79
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    • 2003
  • 가정용 연료전지의 개발은 소형 개질기에 대한 개발을 요구하고 있을 뿐만 아니라 수소자동차 보급에 대한 전망은 현지 설치가 가능한 소형 수소 제조장치의 개발을 필요로 하고 있다. 개질기의 공통적인 연구개발 방향은 시스템의 고효율화와 빠른 기동성과 내구성, 안정성 그리고 경제성을 확보하는 것이라고 할 수 있다. 최근의 개질기 연구동향을 살펴보면 개질효율 향상을 위하여 개질촉매가 새롭게 연구되고 있으며, 특히 가정용 연료전지 시스템의 적용에 적합하도록 통합형 개질기 시스템 구성을 통한 개질기의 소형화와 고효율화에 연구의 초점이 맞추어져 있다. 이 외에도 탈황제와 일산화탄소 제거를 위한 촉매 개발에 대한 연구가 이루어지고 있으며, 1시간 이상 소요되는 기동시간을 단축시키기 위한 시스템 연구가 이루어지고 있다. 본 고에서는 개질기 관련기술에 대한 전반적인 고찰과 그리고 최근의 개발동향을 분석해 보고 본 연구원에서 개발된 소형 수소제조장치의 특징에 대하여 소개하고자 한다.

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Operating Characteristics of $1Nm^3/hr$ class Natural Gas Fuel Processor for Residential Fuel cells (가정용 연료전지 $1Nm^3/hr$급 천연가스 연료처리장치의 운전 특성)

  • Shin, Jang-Sik;Shin, Seock-Jae;Lee, Seung-Young;Yang, Hye-Kyong;Sung, Bong-Hyun;Kim, Doo-Hoon;Park, Jong-Won
    • 한국신재생에너지학회:학술대회논문집
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    • 2007.11a
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    • pp.19-22
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    • 2007
  • In this study, we investigated operating characteristics of natural gas fuel processor for polymer electrolyte membrane fuel cells (PEMFCs). The fuel processor consists of a natural gas reformer, a water-gas shift reactor, a heat-exchanger and a burner, in which the overall integrated volume is exactly(exceptionally) small, namely, about 10L except outer insulation. The producted hydrogen is $1Nm^3/hr$ and the maximum thermal efficiency is ${\sim}76%$(low heating value) at full operating load. A compact and highly efficient $1Nm^3/hr$ class natural gas fuel processor was developed at UNISON is an advantage for application in residential PEMFCs co-generation systems.

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The development of fuel processor for compact fuel cell cogeneration system (소형 열병합 연료전지 연계형 연료처리시스템 개발)

  • Cha, Jung-Eun;Jun, Hee-Kwon;Park, Jung-Joo;Ko, Youn-Taek;Hwang, Jung-Tae;Chang, Won-Chol;Kim, Jin-Young;Kim, Tae-Won;Kim, In-Ki;Jeong, Young-Sik;Kal, Han-Joo;Yung, Wang-Rai;Jung, Woon-Ho
    • 한국신재생에너지학회:학술대회논문집
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    • 2009.06a
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    • pp.323-327
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    • 2009
  • To extract hydrogen for stack, fuels such as LPG and LNG were reformed in the fuel processor, which is comprised of desulfurizer, reformer, shift converter, CO remover and steam generator. All elements of fuel processor are integrated in a single package. Highly active catalysts (desulfurizing adsorbent, reforming catalyst, CO shift catalyst, CO removal catalyst) and the various burners were developed and evaluated in this study. The performance of the developed catalysts and the commercial ones was similar. 1 kW, 5 kW class fuel processor systems using the developed catalyst and burner showed efficiency of 75 %(LHV, for LNG). The start-up time of the 1 kW class fuel processor was less than 50 minutes and its volume including insulation was about 30 l. The start-up time of 3 kW and 5 kW class fuel processors with the volume of 90 l and 150 l, respectively, was about 60 minutes. In the case of LPG fuel, efficiency, volume and start-up time of 1kW class fuel processor showed 73 %(LHV), < 60 l and < 60 min, respectively. Advanced fuel processor showed more highly efficiency and shorter start-up time due to the improvement of heat exchanger and operating method. 1 kW and 3 kW class fuel processors have been evaluated for reliability and durability including with on/off test of developed catalysts and burner.

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High Purity Hydrogen Generator for Fuel Cell Vehicles (연료전지 자동차 탑재형 고순도 수소생산장치)

  • Han, Jaesung;Lee, Seok-Min
    • Transactions of the Korean hydrogen and new energy society
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    • v.12 no.4
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    • pp.277-285
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    • 2001
  • We developed a compact, 10 kWe, purifier-integrated reformer which supplies hydrogen for fuel cell vehicles. Our proprietary technologies regarding hydrogen purification by palladium alloy membrane and catalytic combustion by noble metal coated wire-mesh catalyst were combined with the conventional methanol steam reforming technology, resulting in higher conversion, excellent quality of product hydrogen, and better thermal efficiency than any other systems. In this system, steam reforming, hydrogen purification, and catalytic combustion take place all in a single reactor so that the whole system is compact and easy to operate. The module produces $8.2Nm^3/hr$ of 99.999% or higher purity hydrogen with CO impurity less than 10 ppm, which is equivalent to 10 kWe when PEMFC has 45 % efficiency. Thermal efficiency of the module is 81 % and the power density of the module is 1.6 L/kWe. As the results of experiments, cold-start time has been measured about 20 minutes. Response time of hydrogen production to the change of the feed rate has been within 1 minutes.

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Numerical Analysis of Integrated Fuel Processing System Considering Thermo-Chemical Energy Balance (열/화학적 에너지 평형을 고려한 통합 연료 개질 시스템의 수치적 연구)

  • Noh, Junghun;Jung, Hye-Mi;Jung, Un-Ho;Yoon, Wang-Lai;Um, Sukkee
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.11a
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    • pp.111.1-111.1
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    • 2010
  • This paper focuses on a systematic configuration of steam reforming fuel processor, particularly designed for small and medium sized hydrogen production application. In a typical integration of the fuel processor, there exist significant temperature gradients over the entire system which has negative effect on both catalyst life-time and system performance. Also, the volumetric inefficiency should be avoided to obtain the possible compactness for the commercial purpose. In the present work, the computational analysis will be performed to gain the fundamental insight on the transport phenomena and chemical reactions in the reformer consisting of preheating, steam reforming (SR), and water gas shift (WGS) reaction beds in the flow direction. Also, the fuel processing system includes a top-fired burner providing necessary thermal energy for endothermic catalytic reactor. A fully two-dimensional numerical modeling for a integrated fuel processing system is introduced for in-depth analysis of the heat and mass transport phenomena based on surface kinetics and catalytic process. In the model, water gas shift reaction and decomposition reaction were assumed to be at equilibrium. A kinetic model was developed and then computational results were compared with the experimental data available in the literature. Finally, the case study was done by considering the key parameters, i.e. steam to carbon (S/C) ratio and temperature. The computer-aided models developed in this study can be greatly utilized for the design of advanced fast-paced compact fuel processors research.

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The Effect of Cu Loading on the Performance of Cu-Ce0.8Zr0.2O2 Catalysts for Single Stage Water Gas Shift Reaction (컴팩트 개질기용 수성가스전이 반응에서 Cu-Ce0.8Zr0.2O2 촉매에 Cu 담지량이 미치는 영향)

  • KIM, HAK-MIN;JEON, KYUNG-WON;NA, HYUN-SUK;JANG, WON-JUN;JEONG, DAE-WOON
    • Transactions of the Korean hydrogen and new energy society
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    • v.28 no.4
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    • pp.345-351
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    • 2017
  • Single stage water-gas shift reaction has been carried out at a gas hourly space velocity of $150,494h^{-1}$ over $Cu-Ce_{0.8}Zr_{0.2}O_2$ catalysts prepared by a co-precipitation method. Cu loading was optimized to obtain highly active co-precipitated $Cu-Ce_{0.8}Zr_{0.2}O_2$ catalysts for single stage water-gas shift reaction. 80 wt.% $Cu-Ce_{0.8}Zr_{0.2}O_2$ exhibited the excellent catalytic performance as well as 100% $CO_2$ selectivity (CO conversion = 27% at $240^{\circ}C$ for 50 h). The high activity and stability of 80 wt.% $Cu-Ce_{0.8}Zr_{0.2}O_2$ are correlated to low activation energy and large amount of surface Cu atoms.