• Title/Summary/Keyword: Cold pressing

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Application of cold isostatic pressing method for fabrication of SoG-Si powder compacts (태양전지급 폴리실리콘 성형체 제작을 위한 CIP법의 활용)

  • Lee, Ho-Moon;Shin, Je-Sik;Moon, Byung-Moon;Kwon, Ki-Hwan;Kim, Ki-Young
    • 한국신재생에너지학회:학술대회논문집
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    • 2009.06a
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    • pp.126-129
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    • 2009
  • In this study, it was aimed to develop the re-use technology of ultra-fine silicon powders, by-products during the current production process of high purity poly-Si feedstock. For this goal, the compacts of the silicon powders were tried to fabricate by CIP (Cold Isostatic Pressing) method using silicon rubber mold without chemical binder materials. The density ratio of the silicon powder compacts reached 74%. In order to simulate the actual handling and charging conditions of feedstock material in casting process, a shaking test was carried out and mass loss measured. Finally, the silicon powder compacts were melted using a cold crucible induction melting method and the purity assessment was conducted by Hall effect measurement.

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Densification Analysis for SiC Powder under Cold Compaction (냉간압축 하에서 실리콘 카바이드 분말의 치밀화해석)

  • Park, Hwan;Kim, Ki-Tae
    • Journal of the Korean Ceramic Society
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    • v.37 no.6
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    • pp.589-595
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    • 2000
  • Densification behavior of SiC powder was investigated under cold compaction. A special form of the Cap model was proposed from experimental data of SiC powder under triaxial compression. To compare with experimental data of SiC powder under cold compaction, the proposed constitutive model was implemented into a finite element program (ABAQUS). Finite element calculations from the Cam-Clay model and the modified Drucker-Prager model were also compared with experimental data of SiC powder. The agreements between experimental data and finite element results obtained from the proposed constitutive model are reasonably good. In die pressing, finite element results obtained from the Cam-Clay model and the modified Drucker-Prager model, however, show lower average density of SiC powder compacts compared to experimental data.

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A Densification Model for Mixed Metal Powder under Cold Coompaction (냉간압축하에서 혼합금속분말의 치밀화 모델)

  • 조진호
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2000.04a
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    • pp.112-118
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    • 2000
  • Densification behavior of mixed copper and tool steel powder under cold compaction was investigated. By mixing the yield functions proposed by Fleck et al. and by Gurson for pure powder in terms of volume fractions and contact numbers of Cu powder new mixed yield functions were employed for densification of powder composites under cold compaction. The constitutive equations were implemented into a finite element program (ABAQUS) to compare with experimental data for densificatiojn of mixed powder under cold isostatic pressing and cold die compaction. finite element calculations by using the yield functions mixed by contact numbers of Cu powder agreed better with experimental data than those by volume fractions of Cu powder.

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A Study of the Cap Model for Metal and Ceramic Powder under Cold Compaction (냉간 압축 하에서 금속 및 세라믹 분말에 대한 캡 모델의 연구)

  • Lee, Sung-Chul;Kim, Ki-Tae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.11 s.254
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    • pp.1376-1383
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    • 2006
  • Densification behavior of various metal and ceramic powders was investigated under cold compaction. The Cap model was proposed by using the parameters involved in the yield function for sintered metal powder and volumetric strain evolution under cold isostatic pressing. The parameters for ceramic powder can also be obtained from experimental data under triaxial compression. The Cap model was implemented into a finite element program (ABAQUS) to compare with experimental data for densification behavior of various metal and ceramic powders under cold compaction. The agreement between finite element calculations from the Cap model and experimental data is very good for metal and ceramic powder under cold compaction.

Densification Behavior of Aluminum Alloy Powder Mixed with Zirconia Powder Inclusion Under Cold Compaction (냉간압축 하에서 지르코니아 분말이 혼합된 알루미늄합금 분말의 치밀화 거동)

  • Ryu, Hyun-Seok;Lee, Sung-Chul;Kim, Ki-Tae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.7
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    • pp.1324-1331
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    • 2002
  • Densification behavior of composite powders was investigated during cold compaction. Experimental data were obtained for aluminum alloy powder mixed with zirconia powder inclusion under triaxial compression. The Cap model with constraint factors was implemented into a finite element program (ABAQUS) to simulate compaction responses of composite powders during cold compaction. Finite element results were compared with experimental data for densification behavior of composite powders under cold isostatic pressing and die compaction. The agreements between experimental data and finite element calculations from the Cap model with constraint factors were good.

Densification Behavior of Nanocrystalline Ceramic Powder under Cold Compaction (냉간 압축 하에서 나노 세라믹 분말의 치밀화 거동)

  • Lee Sung-Chul;Kim Ki-Tae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.10 s.253
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    • pp.1242-1248
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    • 2006
  • Densification behavior of nanocrystalline titania powder was investigated under cold compaction. Experimental data were obtained under triaxial compression with various loading conditions. Lee and Kim proposed the Cap model by developing the parameters involved in the yield function of general Cap model and volumetric strain evolution under cold isostatic pressing. The parameters in the Drucker/Prager Cap model and the proposed model were obtained from experimental data under triaxial compression. Finite element results from the models were compared with experimental data for densification behavior of nanocystalline ceramic powder under cold isostatic pressing and die compaction. The proposed model agreed well with experimental data under cold compaction, but the Drucker/Prager Cap model underestimated at the low density range. Finite element results, also, show the relative density distribution of nanocystalline ceramic powder compacts is severe compared to conventional micron powder compacts with the same averaged relative density.

A Finite Element Analysis for Densification Behavior of Mixed Metal Powder under Cold Compaction (냉간압축하에서 혼합 금속분말의 치밀화 거동에 관한 유한요소해석)

  • Cho, Jang-Hyug;Cho, Jin-Ho;Kim, Ki-Tae
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.393-398
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    • 2000
  • Densification behavior of mixed copper and tool steel powder under cold compaction was investigated. By mixing the yield functions originally proposed by Fleck-Gurson for pure powder, a new mixed yield functions In terms of volume fractions and contact numbers of Cu powder were employed in the constitutive models. The constitutive equations were implemented into a finite element program (ABAQUS) to compare with experimental data. and with calculated results from the model of Kim et at. for densification of mixed powder under cold isostatic pressing and cold die compaction. Finite element calculations by using the yield functions mixed by contact numbers of Cu powder agreed better with experimental data than those by volume fractions of Cu powder.

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Effect of Different Pressing Processes and Density on Dimensional Stability and Mechanical Properties of Bamboo Fiber-based Composites

  • Zhang, Ya-Hui;Huang, Yu-Xiang;Ma, Hong-Xia;Yu, Wen-Ji;Qi, Yue
    • Journal of the Korean Wood Science and Technology
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    • v.46 no.4
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    • pp.355-361
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    • 2018
  • In this study, the dimensional stability and mechanical properties of bamboo fiber-based composites (BFBCs) were studied at two pressing manufacturing processes, i.e., hot- and cold- pressing, and were compared with three density parameters (1.0, 1.1, and $1.2kg/m^3$). Width swelling ratio (WSR), thickness swelling ratio (TSR), and water absorption ratio (WAR) were calculated for water immersions of 4 and 28 h. WSR, TSR, and WAR for specimens immersed for 28 h were higher than those for 4 h treatment, which shows that the immersion time has a significant influence on the dimensional stabilities of BFBCs. Moreover, the positive linear relations between density and dimensional were observed at both the pressing ways, indicating that the WSR, TSR, and WAR decreased with an increase in the density of BFBCs. The compressive strength, shear strength, modulus of rupture (MOR), and modulus of elasticity (MOE) were determined. The compressive strength, MOR, and MOE of hot-pressed specimens were significantly higher than those for the cold-pressed specimens, which are also directly proportional to density. Moreover, the samples with the highest density of $1.2kg/m^3$ performed high values on mechanical properties in both the manufacturing methods.

A Study on the Yield Criterion of Metal Powders (금속 분말의 항복조건에 관한 연구)

  • 박성준;한흥남;오규환;이동녕
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1996.10a
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    • pp.131-138
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    • 1996
  • A new yield criterion for metal powder compaction based on continuum mechanics has been proposed. It includes three parameters to characterize the geometrical hardening of powder compact and strain hardening of incompressible metal matrix. The elasto-plastic finite element method to describe compaction of metal powders has been formulated using the new yield criterion. The values of parameters in the yield criterion can be determined using cold isostatic pressing(CIP). The finite element method can simulate compaction behavior of various copper powders.

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A Densification Model for Mixed Metal Powder Under Cold Compaction (냉간압축하에서 혼합 금속분말의 치밀화 모델)

  • Jo, Jang-Hyeok;Jo, Jin-Ho;Kim, Gi-Tae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.10 s.181
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    • pp.2628-2636
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    • 2000
  • Densification behavior of mixed copper and tool steel powder under cold compaction- was investigated. By mixing the yield functions proposed by Fleck et al. and by Gurson for pure powder in terms o f volume fractions and contact numbers of Cu powder, new mixed yield functions were employed for densification of powder composites under cold compaction. The constitutive equations were implemented into a finite element program (ABAQUS) to compare with experimental data and with calculated results from the model of Kim et al. for densification of mixed powder under cold isostatic pressing and cold die compaction. Finite element calculations by using the yield functions mixed by contact numbers of Cu powder agreed better with experimental data than those by volume fractions of Cu powder.