• 한국식품과학회지
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• 제26권4호
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• pp.428-435
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• 1994

쌀전분의 다각적 이용을 위하여 고순도의 멥쌀전분과 찹쌀전분을 Alkali 침지법에 의해 제조하여 각각 드럼 건조기와 압출성형기로 변성전분을 제조한 후 특성을 검토하였다. 청값은 찹쌀전분이 가장 낮았으며 변성 후 L값이 감소하였다. 수분용해지수는 압출성형기로 제조한 변성전분들이 높은 값을 나타내었으며 수분흡수지수는 드럼건조기로 제조한 변성전분들이 높았다. Cold-Water-Solubility는 측정에서는 드럼건조기를 이용한 멥쌀변성전분이 가장 높았다. 각 시료들의 광투과도는 온도 증가에 따라 일정한 양상을 보이지 않았다. 드럼건조기로 제조한 멥쌀변성전분은 전단속도의 증가에 따라 점조성지수가 급격히 증가하였으며 항복응력도 가장 높은 값을 나타내었다. Gel Permeation Chromatography에 의하면 전분을 변성시킴에 따라 분자길이의 절단과 아밀로오스 분해가 일어남을 알 수 있었으며 X-선 간섭도형측정(XRI)에 의한 간섭도형은 피크를 상실한 V도형의 X-선 회절양상을 보임으로서 결정구조가 무정형으로 변화 된 것을 알 수 있었다.

• 한국정밀공학회지
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• 제16권12호
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• pp.168-173
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• 1999

It is investigated that internal defect of planetary gear which consists of two gears with different number of teeth on both side. The internal defect, central burst, begin to form at the place of adiabatic shear band which usually has maximum ductile fracture value during the forming operation, forward and backward extrusion. It makes the plastic forming of planetary gear difficult. The prediction of defect to minimize the cost to produce the planetary gear. The finite element simulation code DEFORM is applied to analyze the defects. In the analysis, the toothed gears are assumed as axisymmetric cylinders whose diameters are equal to those of pitch circles of the each gears. Experiments were carried out with the SCM415 alloy steel as billet material and AIDA 630-ton knuckle-joint press. The calculated results and experimental inspections are compared to design a die and blank without defects and the results are useful to predict the internal defect.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2007년도 추계학술대회 논문집
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• pp.173-176
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• 2007

The characteristics of the tool system give many effects into the costs and qualities for the finished components. This study proposes a new method for manufacturing of high manufacturing productivity, production process reduction and low cost through back pressure forming. The Lock-up hub is manufactured through many processes, such as upsetting($1^{st}$ Forming), piercing, direct extrusion($2^{nd}$ Forming), final sizing process($3^{rd}$ Forming). In this study, process design for closed-die forging of a Lock-up hub used for a component of automobile transmission was made using three-dimensional finite element simulations, and the strain distributions and velocity distributions are investigated through the post processor. The rigid-plastic finite-element method for back pressure forging has been used in order to reduce development time and die cost. Using the FEM simulation, we found the optimum value of back pressure. The prototypes of Lock-up hub parts were forged into the net-shape. In the experiment, lead precision of tooth are measured by the CCMM(Contact Coordinate Measuring Machine). The dimensional accuracy of forged part was improved up to the 40% when back press was applied.

• 한국식품과학회지
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• 제34권1호
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• pp.24-29
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• 2002

고구마, 옥수수, 감자, 타피오카 당면 제조 공정별 호화도의 변화와 동결 건조한 당면의 특성을 조사하였다. 제조공정중 호화도는 압출 성형 후가 가장 높았으며, 이때 고구마 당면인 경우 63.4%, 감자 당면은 80.0%, 옥수수 당면은 82.3%, 타피오카 전분은 86.5%로 나타났다. 호화도는 당면의 제조공정중 압출성형 공정에서 가장 높게 나타난 후, $4^{\circ}C$에서 숙성 후 동결하는 공정부터 호화도가 낮아지며, 건조공정에서는 더욱더 감소하는 경향을 보였다. 전분 종류별 당면의 색도에서 명도를 나타내는 L값은 옥수수 당면>타피오카 당면>감자 당면>고구마 당면 순으로 낮아졌다. 조리중 손실되는 고형분의 양은 타피오카>옥수수 당면>감자 당면>고구마 당면 순으로 적었다. 무게 증가율의 정도는 고구마 당면이 가장 높았고, 옥수수>감자>타피오카 순으로 낮아졌다. 무게 증가 속도 상수 값은 고구마 당면이 가장 빨랐으며, 타피오카 당면이 가장 늦었다. 복원력은 동결건조한 고구마 당면이 감자, 옥수수, 타피오카 당면보다 우수하였다. 원료 배합 공정에서 전분대비 60%에서 70%로 물 첨가량을 높였을 때 물 첨가량이 많을수록 당면의 호화도가 높았다. 직경 1.0 mm의 굵기로 제조한 당면보다 직경 0.8 mm의 굵기로 제조한 동결 건조 당면의 복원력은 30%정도 높았으며, 수분을 많이 첨가하여 제조한 동결건조 당면의 복원력도 30% 좋았다. 따라서 당면의 두께와 수분 첨가량으로도 동결건조 당면의 복원력을 일부 개선시키는 효과는 있으나, 삶은 당면처럼 완전하게 복원되지는 않았다.

• Computers and Concrete
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• 제20권3호
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• pp.263-273
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• 2017

An experimental investigation is carried out on the failure mechanism of foam concrete with cold formed steel double C-Channels embedment. The foam concrete is made of cement and fly ash with a compressive strength between 9 and 24 MPa with different densities. Forty-eight tests have been carried out in four groups of specimens with various embedment depths of the steel in the concrete. Four modes of failure are observed, which include the independent failure of the C-Channels with and without a concrete block inside the channel as well as the combined failure of the two channels, and the failure of the extrusion block. A theoretical model has been developed to understand the failure process. The peak compressive force applied onto the C-Channels that causes failure is calculated. It is concluded that the failure involves independent slippage between two C-Channels, and the steel and the foam concrete blocks inside the C-Channels. A method to calculate the peak force is also developed based on the test results. The calculations also show that the shear strength of the foam concrete is about 8% of the compressive strength with ${\alpha}$ coefficient of 0.4 between the steel and concrete.

• 한국정밀공학회지
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• 제13권9호
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• pp.165-173
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• 1996

The dimensional accuracy of a final product is mainly affected by elastic die deformation during the forging and elastic recovery after the ejection in cold forging process. The investigations on elastic recovery are not so much as those of elastic die deformation. The elastic recovery can be determined by using the elastic-plalstic finite element analysis, but, this method has some limits such as poor conver- gence and long computational time, etc. In this paper, a theoretical analysis for predicting the elastic recovery of a final product in axi-symmetric forging process by using the rigid-plastic finite element method is presented. The rigid-plastic finite element analysis of a cold forward extrusion process involving loading, ejecting process is accomplished by rigid-plastic FE code, DEFORM. The effect of elastic die deformation on the final product dimenmsion is also considered. The calculated elastic recovery is compared is compared with the analysis result of elastic-plastic FE code. ABAQUS.

• 소성∙가공
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• 제12권2호
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• pp.116-122
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• 2003

In the Prestressed die design for cold working, many constraining conditions should be considered to insure the die safety and to improve the dimension accountancy products. Among the constraining conditions, yielding conditions, diameter ratios and interferences between rings are very important. . In this paper, therefore, flexible tolerance method was used in order to search the optimum values of design variables. The maximum inner pressure is used as objective function in this numerical analysis. In the design Process, it was also involved the safety factor to the yield strength of each ring by considering the allowable tensile or compressive hoop stress in each ring. The proposed technique has been applied to the die design of backward extrusion process, and it's analytical results have been compared with that of the conventional design method.

• 한국정밀공학회지
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• 제26권5호
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• pp.57-63
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• 2009

Interface friction in blanking dies, cold forging and extrusion of aluminum alloys is a major cause of inefficient process. This paper describes an investigation of femtosecond laser texturing for reduction of interface friction on sliding surfaces in forming process. Femtosecond direct writing technology was used to fabricate a laser micro-machined die and to create microgroove patterns with varying size and density on metal forming dies. A systematic approach to find the optimum parameters and computer simulation comparison of friction coefficients are provided to study the relation of friction coefficients and die profiles. In metal forming tests, the effectiveness of various laser-machined patterns for enhancing interface lubrication is determined.

• 한국공작기계학회논문집
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• 제11권4호
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• pp.68-74
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• 2002

The FD process is analogous to the direct piston extrusion process where the cold feed filament acts as a piston extruding the molten filament from the heated liquefier through a nozzle. The extruded filament is deposited on top of futureless platform, where the liquefier and the nozzle move in X and Y direction control by computer based on the part geometry. After the first layer, the Z platform indexes down and the next layer get deposited on top of the first layer. the layer by layer building process introduces surface problem. This paper describes effect of slice interval of the parts built by fused deposition modelling rapid prototyping system.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 1997년도 춘계학술대회 논문집
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• pp.54-61
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• 1997

Furthermore the rothor pole, with a solid type, manufactured by cold forging process at present should dmploy 3 press lines which consist of total 7 processes. Since A.S.B. treatment is prerequisite for the press line, the 3 times of A.S.B. treatment requires a long lead time, with little contribution to the reduction in cost. The author has investigated, through this researach, the possibility of a new forging method for a rotor pole production with (1) 2 pass instead of 3 press lines (2) only one A.S.B. treatment instead of 3 ones (3) solid type instead of sectional type, and (4) improvment of material property during process using a modified forging process and a specially designed die.