• 제목/요약/키워드: Cold Bending

검색결과 121건 처리시간 0.023초

용융염 침적법에 의한 VC Coating 금형강의 인성에 관한 연구 (A Study on the Toughness of Die Steel Coated with VC (vanadium carbide) by Immersing in Molten Borax Bath)

  • 이병권;남태운
    • 열처리공학회지
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    • 제6권2호
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    • pp.59-69
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    • 1993
  • Bending fracture strength test and impact strength test were made for VC coated die steels treated by immersing in molten borax bath and for hardened steels which were quenched and tempered, in order to clarify the effect of VC coating at $1000^{\circ}C$. The material used in this investigation was representative cold and hot work die steels STD11, STD61. The results obtained are as follows. 1) The bending fracture strength of VC coated die steel (STD11, STD61) was lessened with increasing the thickness of the VC coated layer. 2) With increasing the immersing time (imcreasing the thickness of the VC coated layer) the maximum hardness was obtained at 480 minutes holding, after that holding time hardness was decreased. 3) The impact strength of the VC coated die steel was not decreased. In the casse of STD11, it was higher than that of the quenched condition especially at low tempering temperature, and vice versa at high tempering temperature. However in the case of STD61 shows the result to the contrary.

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저농도 페놀수지 주입처리에 의한 평죽판 개발(1) (Development of Compressed-flattened Bamboo Impregnated with Low Molecular Weight PF Resin(1))

  • 이화형;김관의
    • 한국가구학회지
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    • 제12권2호
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    • pp.29-38
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    • 2001
  • This study was carried out to develope a new process of flattening bamboo pieces(3 months old) by two steps of utilizing microwave oven and hot press. Internode bamboo pieces were impregnated with low molecular weight phenol formaldehyde resin (PF) under vacuum of 76 cmHg, heated in a household microwave oven in 1 minute, pressed on the temperature of $145^{\circ}C$ by the hot press for 10 minute, and then cooled by the cold press in their flattened form. The physical and mechanical . Properties of compressed flattened bamboo were as follows: 1) PF1(Mw:427) and PF2(Mw:246) sol. met the success of flattening of internode bamboo pieces in both of P. bambusoides and P. nigra var. PF2 showed the more plasticity to flatten the bamboo than PFI. The PF2 sol. with low molecular weight(Mw:246) gave the more weight gain than that of PF1 in the equal concentration. PF1 of 5% (NVC) and PF2 of 10% (NVC) sol. gave the best result for physical and mechanical properties and from a economical view point. 2) The PFI of 5% (NVC) sol. with low molecular weight decreased the water absorption of 62-63% and increased the bending strength (MaR) of 80-90%, compression strength of 43-54%. 3) The PF2 of 10% (NVC) sol. with low molecular weight decreased the water absorption of 56-57% and increased the bending strength (MaR) of 64-86%, compression strength of 39-63%.

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차체용 알루미늄합금 판재의 스프링백 특성과 브래킷 성형성 향상에 관한 연구 (A Study on the Springback Characteristics and Bracket Formabilities Enhancement of Aluminum Alloy Sheets for Autobody Application)

  • 최문일;강성수
    • 한국자동차공학회논문집
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    • 제5권6호
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    • pp.64-76
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    • 1997
  • This paper deals with development of brackets by using aluminum alloy sheets which is indispensable for weight reduction of autobody. The press formability of aluminum alloy sheet is estimated by means of tensile test, V bending test, sample manufacturing test and photograph of microstructure. The results show that the elongation, strength, work hardening exponent, plastic anisotropy coefficient of Al 6***series are better than those of Al 5***series, but for general press formability, Al 5***series are better than Al 6***series due to lower yield strength. Since most of mechanical properties of aluminum sheet are generally inferior to those of cold-rolled steel sheet, shape fixability and press formability of aluminum sheet are very poor. For making components of autobody by use of die for steel sheet application, it is essential that die should be nodified for least bending and stretching. With the modified die for aluminum, it could be possible to make brackets, the component of autobody. Microstructure of Al 5***series has fine grain and small the 2nd phase and that of Al 6***series has relatively coarse grain. Therefore, it seems that fine grain and small the 2nd phase of Al 5***series is one of the factor of lower yield strength, resistance to stamping work, formation of Luder's line.

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상하 비대칭 롤러를 이용한 이중곡면 성형의 변형특성에 대한 연구 (Deformation Characteristics of Compound Curved Plate Bending by Asymmetric Rollers)

  • 최양렬;신종계
    • 한국해양공학회지
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    • 제16권2호
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    • pp.38-43
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    • 2002
  • Die-less forming is a cold forming process which is to bend thick flat plates into compound curved plates using two asymmetric rollers. This forming method has several advantages compared with line heating which is widely used to fabricate compound curved pieces in shipyards. The die-less forming, however, has scarcely been studied. Even the deformation mechanism in this forming process has not been understood clearly. So, in this paper, the deformation characteristics of die-less forming is investigated analytically and numerically. for the analytic investigation, slab method based on equilibrium equation is applied. And the mechanism of curvature generation is derived for the asymmetry in roller applied. And three dimensional numerical analyses are performed with realistic modeling of interactions between the rollers and work-piece using finite element program, ABAQUS. It is shown that curvature generation is mainly due to the difference of normal positive strain distribution between the top and bottom surface of the work-piece. And a convex-type curved plate is formed if the center region of the work-piece is rolled with asymmetric rollers of which the lower is larger than the upper in diameter.

Flexural behaviour and capacity of composite panels of light gage steel and concrete

  • Shi, L.;Liu, Y.;Dawe, J.L.;Bischoff, P.
    • Steel and Composite Structures
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    • 제9권5호
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    • pp.397-418
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    • 2009
  • Eight panel specimens were tested in one-way bending to study the behaviour and capacity of composite slab joists consisting of cold-formed steel C-sections and concrete. Various shear transfer mechanisms were implemented on the C-section flange embedded in the concrete to provide the longitudinal shear resistance. Results showed that all specimens reached serviceability limit state while in elastic range and failure was ductile. Shear transfer achieved for all specimens ranged from 42 to 99% of a full transfer while specimens employed with shear transfer enhancements showed a greater percentage and therefore a higher strength compared with those relying only on surface bond to resist shear. The implementation of pre-drilled holes on the embedded flange of the steel C-section was shown to be most effective. The correlation study between the push-out and panel specimens indicated that the calculated moment capacity based on shear transfer resistance obtained from push-out tests was, on average, 10% lower than the experimental ultimate capacity of the panel specimen.

Behaviour of cold-formed steel hollow and concrete-filled members

  • Jane Helena, H.;Samuel Knight, G.M.
    • Steel and Composite Structures
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    • 제5권1호
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    • pp.35-47
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    • 2005
  • This paper presents the results of a series of tests carried out on hollow and concrete-filled coldformed steel sections subjected to axial and bending forces. The effects of eccentricity ratio and strength of in-fill on the behaviour of these sections were studied. A total of forty-eight medium sized columns and six beams were tested to failure. Extensive measurements of material properties, strains, axial shortening and lateral deflection were carried out. Interaction of local and overall buckling was observed in the tests. Failure mode observations were local buckling coupled with overall buckling. A description of the specially fabricated end fixtures for applying eccentric loading to the columns and to simulate pinned end condition is also presented. The experimental results of hollow columns are compared with the existing Indian, British and American codes of practice and the results of concrete-filled columns are compared with EC4 recommendations. It is seen that in the case of hollow columns predictions based on British and American codes of practice and in the case of concrete-filled columns predictions based on EC4 recommendations agree reasonably well with the experimental results. From the experiments it is seen that the provision of in-fill substantially increases the ultimate load carrying capacity of the order of one and a half to two times and the increase in strength of the in-filled concrete from a low grade concrete of compressive strength 24.94 MPa to a high grade concrete of compressive strength 33.26 MPa increases the ultimate load carrying capacity by one and a half times irrespective of the eccentricity of loading.

Bicriteria optimal design of open cross sections of cold-formed thin-walled beams

  • Ostwald, M.;Magnucki, K.;Rodak, M.
    • Steel and Composite Structures
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    • 제7권1호
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    • pp.53-70
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    • 2007
  • This paper presents a analysis of the problem of optimal design of the beams with two I-type cross section shapes. These types of beams are simply supported and subject to pure bending. The strength and stability conditions were formulated and analytically solved in the form of mathematical equations. Both global and selected types of local stability forms were taken into account. The optimization problem was defined as bicriteria. The cross section area of the beam is the first objective function, while the deflection of the beam is the second. The geometric parameters of cross section were selected as the design variables. The set of constraints includes global and local stability conditions, the strength condition, and technological and constructional requirements in the form of geometric relations. The optimization problem was formulated and solved with the help of the Pareto concept of optimality. During the numerical calculations a set of optimal compromise solutions was generated. The numerical procedures include discrete and continuous sets of the design variables. Results of numerical analysis are presented in the form of tables, cross section outlines and diagrams. Results are discussed at the end of the work. These results may be useful for designers in optimal designing of thin-walled beams, increasing information required in the decision-making procedure.

베이킹 온도에 따른 비조질강 기계적 특성 (A Study on Mechanical Properties of Micro-Alloyed Steel According to Baking Temperature)

  • 이승헌;이교택;권용남;김지훈
    • 소성∙가공
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    • 제15권8호
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    • pp.621-627
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    • 2006
  • Recently, micro-alloyed steels which could eliminate heat treatments after forging has been developed. These non heat-treated micro-alloyed steels have several advantages over the conventional quenched and tempered steel for cold forging. First of all, long components can be fabricated with a better dimensional accuracy since bending of long forged part after quenching treatment could be avoided. And it is possible to eliminate two energy consuming heat treatment steps, which are a spherodizing before forging and quenching/tempering after forging. Therefore, more cost effective and environment friendly process could be designed. However, there is non-uniform distribution of strain occurred across the forged part, since these non heat-treated micro-alloyed steel use strain hardening mechanism. In the present study, it was investigated how to lessen non-uniformity and increase strength together for cold forging when a baking heat treatment is applied in micro-alloyed steels. For this purpose, micro-alloyed steels developed by Se-A Besteel recently was used for the experiment.

Flexural properties of a light-cure and a self-cure denture base materials compared to conventional alternatives

  • Mumcu, Emre;Cilingir, Altug;Gencel, Burc;Sulun, Tonguc
    • The Journal of Advanced Prosthodontics
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    • 제3권3호
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    • pp.136-139
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    • 2011
  • PURPOSE. A new light curing urethane dimethacrylate and a cold curing resin with simpler and faster laboratory procedures may have even improved flexural properties. This study investigated the 3-point flexural strengths and flexural moduli of two alternate base materials. MATERIALS AND METHODS. A cold curing resin (Weropress) and a light curing urethane dimethacrylate base material (Eclipse). Along with Eclipse and Weropress, a high impact resin (Lucitone199) and three conventional base materials (QC 20, Meliodent and Paladent 20) were tested. A 3-point bending test was used to determine the flexural strengths and flexural moduli. The mean displacement, maximum load, flexural modulus and flexural strength values and standard deviations for each group were analyzed by means of one-way analysis of variance (ANOVA) (with mean difference significant at the 0.05 level). Post hoc analyses (Scheffe test) were carried out to determine the differences between the groups at a confidence level of 95%. RESULTS. Flexural strength, displacement and force maximum load values of Eclipse were significantly different from other base materials. Displacement values of QC 20 were significantly different from Lucitone 199 and Weropress. CONCLUSION. The flexural properties and simpler processing technique of Eclipse system presents an advantageous alternative to conventional base resins and Weropress offers another simple laboratory technique.

L-헤더 시스템의 좌굴 거동에 관한 실험 연구 (Experimental Study on the Buckling Behavior of L-Shaped Header System)

  • 박완순;김갑득
    • 한국강구조학회 논문집
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    • 제14권5호통권60호
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    • pp.665-674
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    • 2002
  • 스틸 스터드 구조물에서 사용되고 있는 기존 I형, 박스형 헤더는 시공성, 경제성 측면에서 여러 가지 문제점을 노출하고 있다. 이러한 문제점을 극복하기 위해 선진국에서는 냉간성형강을 L형으로 절곡한 L-헤더를 활발히 사용하고 있다. 그러나 국내에서는 이에 대한 연구가 부족하여 L-헤더를 사용하지 못하고 있는 실정이다. 본 연구에서는 이러한 문제점을 해결하기 위해 L-헤더에 대한 좌굴해석 및 휨 실험을 수행하였으며, 실험결과를 미국 철강협회(AISI, American Iron and Steel Institute) 설계기준과 비교하였다. 휨 실험결과 중력방향 하중이 작용하는 경우에는 국부좌굴이, 인발하중이 작용하는 경우에는 뒤틀림 좌굴이 발생되는 것으로 관찰되었다. 그리고 실험에서 측정된 좌굴 하중을 비교한 결과 AISI 설계기준에 제시된 공칭하중을 상회하는 것으로 확인되었다.