• Journal of the Korea Institute of Building Construction
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• v.18 no.3
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• pp.219-225
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• 2018

The aim of the research is improving the quality of concrete by using the alternative aggregate resources and recycling wastes. To make a combined aggregate fitted in standard particle size distribution curve, crushed sand from blasted rock debris was used as a base aggregate. Additionally, to increase the portion of fine particles, sea sand was mixed. Although these aggregate combination fit the standard particle size distribution curve, in this research, raw coal ash was replaced as a microfine. According to the experiment, by replacing 5% raw coal ash, the most favorable results were achieved in aggregate gradation and cement mortar quality.

• Journal of the Korean Crystal Growth and Crystal Technology
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• v.18 no.6
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• pp.264-270
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• 2008

Ecological lightweight aggregates were made by using the wastes come from various industrial fields. Wastes were crushed and pulverized by mills and a certain portions of wastes were mixed and formed by pelletizer like small beads. The formed lightweight aggregates were finally sintered with $1125^{\circ}C$/15 min conditions by using rotary kiln. Lightweight concrete sound absorbers were made of ecological lightweight aggregates K73 (Coal bottom ash 70 wt%: Dredged soil 30 wt%) and K631 (Clay 60 wt%: Stone sludge 30 wt%: Spent bleaching clay 10 wt%). For the reference, lightweight concrete sound absorbers made of DL (German made 'L' company LWA) were also made under the same conditions. Sound absorption characteristics were observed and measured according to the kinds of aggregates, water/cement ratio (W/C=20, 25, and 30%), and designed pore rates (V=20, 25, and 30%). The pore rates of the lightweight concrete sound absorber were turned out to be 5 to 10% higher than designed ones. Absorption coefficient of the lightweight concrete sound absorber by using K631 aggregates with W/C=20% and V=25% conditions was 0.88 at 1000 and 3150 Hz from the measurement by the impedance tube.

• Resources Recycling
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• v.24 no.3
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• pp.34-43
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• 2015

Raw materials in steel industry decide on the productivity, quality and price competitiveness. Utilizing iron-containing by-products as raw materials for steel products can save the cost of cleaning up iron-containing by-products and solve environmental issues. Iron-containing by-products have a small particle size. If they are directly inserted in a steel making process, it cause a problem such as poor heat flow and scattering. To solve these problems and induce the additional reduction, study concern with iron ore-coal mixed briquette technique are conducted by many researchers. In this paper, method of making carbon composite briquette iron(CCBI) using iron-containing by-products was studied. The effect of composition of Fe-containing process wastes, reducing agent, flux and binder on formability of CCBI (carbon composite briquette iron) was measured.

• Journal of Soil and Groundwater Environment
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• v.10 no.3
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• pp.1-8
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• 2005

Fractional compositions and leaching potentials of Cd, Cu and Zn were investigated in the soils which had been disposed with the metal processing wastes, tungsten mine tailings and low quality coal mine area. Total concentrations of metals in these soils were higher than in non-polluted paddy and upland soils. Fractions of Cd, Cu and Zn were mostly reducible, organic and residual forms, but varied with origins of wastes. Residual fraction was a predominant form in the nonpolluted soils. Leaching potentials of metals were higher in polluted soils than in non-polluted soils. Metals leached were higher at pH 4.0 than 7.0 and increased with the duration time. After 25 to 35 hrs, metals released from soils reached a pseudoequilibrium. Leaching potential of metals in non-polluted soils was low due to high percentage of residual fractions.

• Proceedings of the Korean Geotechical Society Conference
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• 2001.10a
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• pp.29-62
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• 2001

Based on the results from investigation of behaviour of pulverized fly ashes (PFA) at laboratory and field, the way how to reduce the environmental impacts to geotechnical practices Is considered and described. In order to reduce discharged industrial by-products, it should primarily be emphasized that an effort are made as much as possible not to put into homing. Secondarily, an effort must be made to increase amount of utilization to geotechnical engineering practices. In addition, from an environmental point of view, we should challenge to create innovative materials which are eligible for controlling other wastes and remedying contamination m soils by using industrial byproducts which belong to wastes This Is a new concept in which the polluting materials can be eliminated by making use of wastes. Based on the above-stated concept, the previous and possible utilization of PFA is classified into: (1 ) reclamation, embankment or backfill material, (2) light weight geo-material, (8) soil stabilization/improvement, and (4) environmental material. The reason why PFA, in particular, slurry PFA has been used and will possibly be used more widely is due to the fact that PFA has the advantages : (i) low specific gravity leading to a light weight geomaterial, (ii) high pozzolanic activity enhancing strength, especially due to cement addition, and (iii) spherical shape of particles producing isotropy and then pumpability. As well as the concept of reducing geo-environmental impacts, the present text mainly describes the successful results at laboratory and field which have been obtained by the authors. The most important issue hi application of byproducts including PFA for geotechnical practices is to prevent leakage of polluted substances from sedimentary deposits, ground and earth structures. As one of possible techniques far achieving this purpose, a method of washing off the polluted substances by hot water is described.

• KSCE Journal of Civil and Environmental Engineering Research
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• v.10 no.1
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• pp.115-123
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• 1990

The purpose of this study was to examine the uses of coal ash as a type of construction material. The methods of examination were chemical anlysis, soil laboratory test and the soil vibration test. Materials used were coal ash obtained as a by-product from 5 thermal power plants in Yongdong, Yongwol, Sochon(anthracite coal) and in Samchonpo and Honam (bituminous coal). Over 70% of the coal ash consisted of silica and alumina. The fly ash grain size showed a uniform distribution from fine-sand to silt, and that of the bottom ash showed from sand to gravel. The specific gravity and density of the coal ash were low. The long term strength increased gradually due to the self-setting property resulting from pozzolanic activity. The shear strength was higher than that of general soil. Cohesion and optimum moisture content of anthracite coal ash were higher than bituminous coal ash, whereas the maximum dry density was higher in bituminous coal ash. The coal ash dynamic Young's modulous curve range was similar to that of general soil. Of the results from the soil vibration test by car-running, the size relative acceleration level in the ash pond was higher than that of natural ground, but the damping ratio was lower than that of natural ground near the ash pond. The coal ash has more advantageous engineering properties than general soil with particles of the same size. For example, the California Bearing Ratio of the bottom ash at both Yongdong and Yongwol was 77~137%. Therefore we expect that if further study is done, coal ash can be used as a construction material when reclaiming seashore, construction embankments, road construction, making right-weight aggregate, or as a general construction material.

• 한국연소학회:학술대회논문집
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• 2004.11a
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• pp.238-243
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• 2004

High temperature air blown gasification is new concept to utilize the waste heat from gasifier that is called the multi-staged enthalpy extraction technology. This process was developed to solve the economic problem due to air separation cost for the oxygen-blown as a gasifiying agent. In this study, we have performed the construction of pebble bed gasifier and operated it by controlling the pebble size and bed height. As a result, we can produce the syngas with the calorific value of 700kcal/$Nm^3$ at the condition of air temperature 650$^{\circ}C$.

• 한국신재생에너지학회:학술대회논문집
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• 2007.06a
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• pp.705-708
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• 2007

RDF means Refuse Derived Fuel, it is made pellets with combustible materials in municipal waste and RDF use a renewable energy instead with natural coal. RDF Technology is a essential one to treat municipal waste steadily and secure a energy source in Korea. Already RDF Technology commercialize in Japan, USA, Europe and there are many of RDF production plants and utilization facilities. The first RDF plant was constructed in Wonju Korea in October 2006 and is good operation. Government accelerate establishment of concerning laws and support to develop technology and spread RDF plants and utilization facilities.

• Journal of the Korean Crystal Growth and Crystal Technology
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• v.18 no.5
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• pp.211-216
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• 2008

The artificial lightweight aggregate (ALA) was manufactured in a rotary kiln at $1125^{\circ}C$ using green body formed by pelletizing the batch powder composing of coal bottom ash (CBA) produced from power plant, clay and dredged soil (DS). The TCLP (Toxicity characteristic leaching procedure) results showed that the dissolution concentration of heavy metal ions of ALA fabricated in this study was below the limitation defined by the enforcement regulations of wastes management law in Korea. The ALA containing 60$\sim$70 wt% CBA had a bulk density of 1.45$\sim$1.49 and a water absorption of 17.2$\sim$18.5 %. The impact values for oven-dry state and saturated-surface dry state of ALA were 27.4$\pm$1.3 and 23.4$\pm$2.6 % respectively. The 28-days compressive strength of concrete made with various ALA was $22.7\sim27.8 N/mm^2$. The slump of concrete with ALA containing CBA 60 and 70 wt% were 7.9 and 14.3 cm respectively. The unit weight of concrete made with any ALA fabricated in this study was satisfied with the standard specifications of lightweight concrete for the civil engineering and construction presented by Korea as below $1.84 ton/m^3$.

• Journal of the Korean Ceramic Society
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• v.53 no.2
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• pp.215-221
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• 2016

In this study, the utilization of the by-products of various industries was examined using raw materials of CSA high-functional cement such as coal bottom ash, red mud, phosphate gypsum, etc. Technology to improve energy efficiency and reduce $CO_2$ was developed as part of the manufacturing process; this technology included lower temperature sintering ($150{\sim}200^{\circ}C$) than is used in the OPC cement manufacturing process, replacement of CSA cement with the main raw material bauxite, and a determination of the optimum mix condition. In order to develop CSA cement, a manufacturing system was established in the Danyang plant of the HANIL Cement Co. Ltd., in Korea. About 4,200 tons of low purity expansion agent CSA cement (about 16%) and about 850 tons of the lime-based expansion agent dead burned lime (about 8%) were produced at a rate of 60 tons per hour at the HANIL Cement rotary kiln. To improve the OPC cement properties, samples of 10%, 13%, and 16% of CSA cement were mixed with the OPC cement and the compressive strength and length variation rate of the green cement were examined. When green cement was mixed with each ratio of CSA cement and OPC cement, the compressive strength was improved by about 30% and the expansibility of the green cement was also improved. When green cement was mixed with 16% of CSA cement, the compressive strength was excellent compared with that of OPC cement. Therefore, this study indicates the possibility of a practical use of low-cost CSA cement employing industrial wastes only.