• 제목/요약/키워드: Clearance Design

검색결과 487건 처리시간 0.122초

허브 베어링 유닛 수명 예측 프로그램 개발 (Development of a fatigue life Prediction Program for the Hub Bearing Unit)

  • 황철하;전갑진;윤지원;박태원;김승학;이경돈
    • 한국자동차공학회논문집
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    • 제13권5호
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    • pp.142-151
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    • 2005
  • To predict the fatigue life of the Hub Bearing Unit(HBU), preload effect and initial axial clearance have to be considered. Various theory and equations for the HBU design used in the passenger car are well developed in many literatures. But most design hand book for bearings or bearing catalogues do not consider the initial axial clearance and preload effect. So there are limits and difficulties to use those data in actual bearing design. To consider the preload effect and initial axial clearance, complex elliptic integrals and nonlinear equations are involved. These equations are difficult to solve during the design process. In order to solve these problems effectively, a program is developed to solve these equations reliably and to help the designer in obtaining the performance data of the HBU such as load distribution, maximum contact stress and fatigue life. The preprocessor of the program helps users to prepare the input data through a dialog box and the post processor makes graphical presentation of the result. In this paper, theoretical and numerical background for the prediction of the fatigue life of the HBU is explained. A simple example is presented to show the usefulness of developed program.

소형 축류 공압 터빈 공력 설계 및 수치 해석 (AERODYNAMIC DESIGN AND NUMERICAL ANALYSIS OF AN SMALL SIZE AXIAL AIR TURBINE)

  • 박수영;백제현
    • 한국전산유체공학회:학술대회논문집
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    • 한국전산유체공학회 2011년 춘계학술대회논문집
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    • pp.567-571
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    • 2011
  • Air Starter motors are used for the start of medium-speed diesel engine. One of the main part of air starting motors is the axial turbine stage. In this study, design of 1-stage axial type turbine for 14kw class air starter motors has been performed. The turbine blade was designed based on mean-line analysis. 1-D design calculation and numerical analysis with CFD were conducted iteratively. The validation between 1-D design method and numerical analysis for axial clearance has been performed. It revealed that there is optimum axial clearance of turbine design.

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윤활특성을 고려한 사절경로 발생기구의 기계적 오차해석 및 공차설계 (Mechanical Error Analysis and Tolerance Design of A Four-Bar Path Generator With Lubricated Joints)

  • 최진호;이세정;최동훈
    • 대한기계학회논문집A
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    • 제21권2호
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    • pp.327-336
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    • 1997
  • This paper addresses an analytical approach to the mechanical error analysis and tolerance design of a four-bar path generator with lubricated joints. The mobility method is applied to consider lubrication effects and the four-bar path generator is stochastically modeled by using the clearance vector model for methanical error analysis. To show the validity of the proposed method, the mechanical errors obtained by applying the method to a four-bar path generator are compared with those by Monte Carlo simulation. Based on this analytical method, an optimal tolerance design problem is formulated and solved for the four-bar path generator.

사각형 블랭킹을 통한 리드프레임의 블랭킹 특성에 관한 기초연구 (A Study on the Characteristics for the Blanking of Lead Frame with the Rectangular Shape Blanking)

  • 임상헌;서의권;심현보
    • 한국정밀공학회지
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    • 제18권3호
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    • pp.182-188
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    • 2001
  • An experiment is carried out to investigate the characteristics of blanking for copper alloy C194 (t=0.254mm), a kind of IC lead frame material. By varying clearance between die and punch, the shapes of shear profile are examined. Finite element analysis with element deletion algorithm for ductile fracture mode is also carried out to study the effect of clearance theoretically and to compare with experimental results. The rectangular shape specimen with four different corner radius is used to study the characteristics of blanking for straight side and corner region simultaneously. As the result, the ratios measured from the experiment of roll over, burnish, and fracture zone based on intial blank thickness are compared with those of FE analysis. Both experiment and FE analysis show that the amount of roll over and fracture is increased as the clearance increases. It has been found that larger clearance is required than that of straight region when the radius of corner is less than thickness of blank, in order to maintain same quality of shear profile at the corner region.

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제진 강판의 블랭킹 가공 특성에 관한 연구 (A Study on the Blanking Characteristic of Anti- Vibration Sheet Metal)

  • 이광복;이용길;김종호
    • 소성∙가공
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    • 제12권8호
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    • pp.724-729
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    • 2003
  • In order to study the shearing characteristic of anti-vibration sheet metal which is used to reduce vibration noise, a blanking die was manufactured to blank a workpiece. The variables employed in this study were clearance, type of stripper plate, position of the rubber layer and type of the die design. These variables were used to study the effects on burr height, blank diameter and camber height. In the case of burr height from experimental investigation, the push-back die, combined with a movable stripper plate, showed greater burr height. The rubber-top position of a workpiece resulted in better qualities regardless of working variables. In the comparison of diameter measurement, the use of the push-back die with a fixed stripper plate, with a 4.5% clearance, showed better accuracy. For comparing camber height, the push-back die resulted in less cambering than the drop-through die. Also, the larger the clearance, the greater was the camber height. Considering experimental results, the shearing of anti-vibrational sheet metal is best achieved when the rubber layer is laying on the top, blanked with a fixed stripper plate in a push-back die, with a 4.5% clearance.

터보펌프 터빈의 성능 및 노즐-로터 간극의 영향에 대한 실험적 고찰 (Experimental Investigation of Turbopump Turbine : Turbine Performance and Effect of Nozzle-Rotor Clearance)

  • 정은환;강상훈;신동윤;박편구;김진한
    • 한국추진공학회지
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    • 제10권2호
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    • pp.78-86
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    • 2006
  • 30톤급 개방형 액체로켓엔진용 터보펌프 터빈에 대한 시험을 수행하였다. 작동유체는 고압공기를 이용하였다. 다양한 압력비 및 회전수에 대하여 터빈 성능을 측정하였으며 아울러 노즐-로터간 간극이 터빈 성능에 미치는 영향에 대하여 실험적으로 관찰하였다. 터빈압력비 13.5, 설계속도비 0.25에서 터빈의 효율은 51.1%로 나타났다. 노즐-로터간 간극은 터빈성능에 큰 영향을 주는 것으로 측정되었는데 상사시험조건에서 설계 간극 기준 약 1mm의 축간극 감소는 약 3.5% 터빈효율증가를 가져오는 것으로 나타났다.

탄소공구강의 전단설계 변수에 따른 특성 상관관계 연구 (I) (A Study of Characteristic correlation go after the variable of shear process design for Carbon Tool Steel (I))

  • 류기룡;노현철;송재선;박춘달
    • Design & Manufacturing
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    • 제6권2호
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    • pp.84-89
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    • 2012
  • In recent years, technology of press plastic working having made remarkable progress. We can say this because it facilitates mass production and have superior performances in machining speed and equivalency of quality than other processing methods. In characteristics of press plastic working, mold manufacturing according to characteristics of each product should be preceded before processing and it has a great influence on machining speed and quality of products and etc according to manufacturing method. Therefore, mold design technology is a critical technology in press plastic working. There are lots of variables in press plastic working according to worked material, mold materials, conditions of heat treatment, clearance and so on. Abrasion of mold depends on these kind of conditions and sheared surface which is crucial for quality of product also depends on them. In this study, we conduct research on abrasion loss of mold according to 8, 10 and 12% of clearance for thickness of 1.0mm of worked material out of mold design variables of the products whose worked materials are high carbon steel and carbon tool steel by a practical experiment.

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샌드위치 강판의 전단가공에 있어서 전단면에 미치는 금형 설계 변수의 영향 (Influence of die design variables on the sheared surface in cut-off process of sandwich sheet metal)

  • 김지용;최종식;김종호;정완진
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2004년도 춘계학술대회 논문집
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    • pp.57-61
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    • 2004
  • in order to improve the quality of the sheared surface in cutting of sandwich sheet metals the cut-off operation is mainly investigated which is the typical shearing process in sheet metal forming technology. For experiments the cut-off die is made which can be easily adjusted by die design variables such as blankholding force, pad force, and clearance. The sheet metals chose as specimen are clad304(STS304-Al1050-STS304) and anti-vibration sheet metal. The shearing process is visualized by the computer vision system installed in front of the cut-off die and the sheared surface before and after cut-off operation is measured and quantitatively compared with the help of the optical microscope. From test results the good sheared surface was shown when the clearance gets small with large blankholding force.

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