• Title/Summary/Keyword: Clean Manufacturing

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Mesoporous Silica Catalysts Modified with Sulfonic Acid and Their Catalytic Activity on Ring Opening Polymerization of Octamethylcyclotetrasiloxane (술폰산으로 표면개질된 메조기공 실리카 촉매의 제조 및 Octamethylcyclotetrasiloxane 개환중합에서의 촉매 활성)

  • Lee, Yeonsong;Hwang, Ha Soo;Lee, Jiyoung;Lo, Nu Hoang Tien;Nguyen, Tien Giang;Lee, Donghyun;Park, In
    • Applied Chemistry for Engineering
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    • v.31 no.4
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    • pp.383-389
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    • 2020
  • Mesoporous silica solid catalysts modified with sulfonic acid were prepared for cationic ring-opening polymerization of octamethylcyclotetrasiloxane (D4). Two sets of MCM-41 (1.7 and 2.8 nm) and SBA-15 (8.1 and 15.9 nm) with different pore sizes were used as catalyst supports. The surface of silica materials was modified with (3-mercaptopropyl)trimethoxysilane by silylation reaction and oxidized to sulfonic acid. The structures of the prepared catalysts were examined by X-ray diffraction and nitrogen adsorption-desorption. The pore size, specific surface area, and pore volume of the modified solid catalysts decreased slightly. In addition, the modification of the sulfonic acid on the silica surface was confirmed by using infrared spectroscopy and nuclear magnetic resonance spectroscopy. To observe the effect of the particle size on the catalytic activity, it was observed with a scanning electron microscope. The catalysts were used to synthesize PDMS through a ring-opening polymerization of D4, and the conversion and polymerization rate of the polymerization reaction depended on the pore size, specific surface area, particle size, and particle agglomeration of the catalysts. In order for the polymerization rate, the catalyst prepared with SBA-15 of 8.1 nm pore size had the fastest reaction rate and showed the best catalytic activity.

Effect of Latent Heat Material Placement on Inside Temperature Uniformity of Insulated Transfer Boxes (단열용기의 잠열재 배치에 따른 내부 온도 균일성에 대한 영향)

  • HyungYong Ji;Dong-Yeol Chung;Seuk Cheun Choi;Joeng-Yeol Kim
    • KOREAN JOURNAL OF PACKAGING SCIENCE & TECHNOLOGY
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    • v.29 no.1
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    • pp.27-33
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    • 2023
  • An optimized design of the transportation insulated box must be considered to control the thermal damage in order to maintain the fresh condition for temperature-sensitive medicine and frozen food safety. The inside temperature of the insulated box is a natural convection enclosure state, thermal stratification naturally occurs as time passes in case of with outside heat load. The latent heat material (LHM) placement inside the box maintains the target temperature of the product for temperature fluctuations during transport, and LHM application is a common and efficient method. In this work, inside temperature stratification in an insulated box depending on the LHM pack position is numerically simulated and experimented. The insulated box is made up of vacuum insulation panel (VIP), and LHM modules are placed over six faces inside the box, with the same weight. The temperature curves for 72 hrs as experiment results clearly show the temperature stratification in the upper, middle, and lower at the LHM melting time region. However, the temperature stratification state is uniformly changed in accordance with the condition of the upper and lower placement weight of the LHM pack. And also, the temperature uniformity by changed placement weight of LHM has an effect on maintaining time for target air temperature inside the box. These results provide information on the optimized design of the insulated box with LHM.

Effects of PZT Powder on Vibration and Compression Properties of Ti Powder/Polymer Concrete Composites (PZT 파우더 첨가에 따른 티타늄 파우더/폴리머 콘크리트 복합재료의 진동 특성 및 압축 물성 분석)

  • Park, Jaehyun;Kim, Seok-Ryong;Kim, Kyoung-Soo;Kim, Geon;Kim, Seok-Ho;Lee, Beom-Joo;Jeong, Anmok;An, Jonguk;Kim, Seon Ju;Lee, Si-Maek;Yoo, Hyeong-Min
    • Composites Research
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    • v.35 no.3
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    • pp.134-138
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    • 2022
  • In this study, Ti powder/Polymer concrete composites were processed by adding the PZT powder, one of the piezoelectric materials, to improve the vibration damping effect of Polymer concrete. Ti powder was added at a constant ratio in order to maximize the vibration damping effect using the piezoelectric effect. Three types of composite material specimens were prepared: a specimen without PZT powder, specimens with 2.5 wt% and 5 wt% of PZT powder. The vibration characteristics and compression properties were analyzed for all specimens. As a result, it was confirmed that as the addition ratio of PZT powder increased, the Inertance value at the resonant frequency decreased due to the piezoelectric effect when the vibration generated from Ti powder/polymer concrete was transmitted. Especially, the Inertance value was decreased by about 19.3% compared to the specimen without PZT at the resonant frequency. The change in acceleration with time also significantly decreased as PZT powder was added, confirming the effect of PZT addition. In addition, through the compression strength test, it was found that the degree of deterioration in compression properties due to the addition of PZT up to 5 wt% was insignificant, and it was confirmed that the powder was evenly dispersed in the composites through the cross-sectional analysis of the specimen.

Product Design and Environment (제품설계와 환경)

  • Hong, Soon-Sung
    • Clean Technology
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    • v.6 no.1
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    • pp.1-6
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    • 2000
  • In the Korean manufacturing industries, it becomes a common practice to carry both design activities and production planning activities concurrently. We should help product design engineers to apply environmental techniques in the design phase. General design engineers are busy enough to provide new technical features and to reduce the product cost. Professionals in the clean technology field should assist the product design engineers by providing the data basis of environmental specifications and appropriate solutions for each product group. This data basis should be easily accessible through internet or other forms appropriate for the personnel computers.

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A study on the Development of Automatic Bottle Air Rinser (Automatic Bottle Air Rinser 개발에 관한 연구)

  • 이춘만;김대성;김현진
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.04a
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    • pp.258-262
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    • 2004
  • This study has been focused on the development of automatic bottle air rinser. It is designed to rinse clean empty bottles prior to filling. The bottles are automatically indexed beneath an air nozzle that has both a clean airjet and vacuum source. The bottle is first given a burst of clean air to loosen any particles from the wall of the bottle. A vacuum sequence follows which removes all particulates into a self contained filter unit. In order to the provide the desired function, analysis is carried out by FEM simulation using FLUENT and CATIA software. The final results of analysis are applied to the design of automatic bottle rinser and the machine is successfully developed.

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A Study on the Structural Dynamic Modification of Sub-structure of Clean Room Considering Vibration Criteria (반도체 초정밀장비의 진동허용규제치를 고려한 지지구조의 동특성 개선에 관한 연구)

  • 손성완;이홍기;백재호
    • Journal of the Semiconductor & Display Technology
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    • v.2 no.2
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    • pp.25-30
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    • 2003
  • In the case of a vibration sensitive equipment, it require a vibration free environment to provide its proper function. Especially, lithography and inspection device, which have sub-nanometer class high accuracy and resolution, have come to necessity for producing more improved Giga Class semi conductor wafers. This high technology equipments require very strict environmental vibration criteria in proportion to the accuracy of the manufacturing. In this paper, the dynamic analysis and modal test were performed to evaluate the dynamic properties of the constructing clean room structure. Based on these results, a structural dynamic modification(SDM) were required to satisfiy the vibration allowable limit for pression machine. Therefore, in order to improve the dynamic stiffness of clean room structure, the VSD system which can control the force applied on structure, were adopted and its utility were proved from dynamic test results of the improved structure after a modification work.

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An Experiment on Performance Evaluation of a Vapor Condensation Type Air Washer System for Semiconductor Clean Rooms (반도체 클린룸용 수증기 응축식 에어와셔 시스템의 성능평가)

  • Yeo, Kuk-Hyun;Park, Sang-Tae;Yoo, Kyung-Hoon;Son, Seung-Woo
    • Proceedings of the SAREK Conference
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    • 2006.06a
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    • pp.442-447
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    • 2006
  • In semiconductor manufacturing clean rooms, it becomes important to remove airborne molecular contaminants as well as particulate contaminant in outdoor air introduced into clean rooms. One suitable control technique for these chemical contaminants is air washing by water in an outdoor air handling unit. In order to enhance the removal efficiency of chemical contaminants the effect of adding a heating and humidifying process before an air washer was examined.

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A study on the atmospheric diffusion of land around the clean center (크린센터 주변 부지 대기확산에 관한 연구)

  • Choi, Hong-Ju;Jeon, Yong-Han
    • Design & Manufacturing
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    • v.15 no.2
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    • pp.49-55
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    • 2021
  • In this study, CALPUFF, a three-dimensional atmospheric diffusion model, was used to predict the degree of influence of pollutants generated during clean center operation on surrounding areas. To drive the CALPUFF model, CALMET, a weather field calculation model, was used. Due to the influence of the wind field, air pollutants from the Clean Center diffused in the southeast direction, increasing the distribution area. SOx satisfies atmospheric environmental standards with an annual average value of 0.02 ppm or less NOx satisfies atmospheric environmental standards with an annual average value of 0.03 ppm or less. Dust (PM-10) satisfies atmospheric environmental standards with an annual average value of 50㎍/m3 or less and 24 hours average value of 100㎍/m3 or less. CO satisfies atmospheric environmental standards with an 8 hours average value of 9 ppm or less and an 1 hour average value of 25 ppm or less.

Characteristics of Binderless Briquettes for Indonesian Low-Rank Coals (인도네시아 저등급석탄의 무결합제 성형 특성)

  • Chun, Dong Hyuk;Rhim, Young Joon;Kim, Sang Do;Yoo, Jiho;Choi, Ho Kyung;Lim, Jeong Hwan;Lee, Sihyun
    • Korean Chemical Engineering Research
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    • v.53 no.2
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    • pp.231-235
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    • 2015
  • The characteristics of binderless briquettes for dried low-rank coal was studied in this work. Two kinds of Indonesian coals were used to briquette after drying them in electric oven. The characteristics of briquettes have been examined by moisture contents, particle size, hydraulic force, and storing period. The optimum moisture contents of briquettes were observed at between 10 wt% and 15 wt%. The strength of coal briquette was stronger as particle size became smaller. The strength of coal briquette was proportional to the hydraulic force under 300 kN, whereas there was little difference among the briquettes made at more than 300 kN of hydraulic force. The strength of briquettes sharply decreased for a week after produced, and then showed the tendency of converging. The results from this work can be a useful guideline of manufacturing and managing upgraded coal briquettes.

Environmentally Conscious Machining Technology Considered Economic View (경제성을 고려한 환경 친화형 가공 기술)

  • 강재훈;이찬홍;송준엽;이재경
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.972-975
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    • 2000
  • Environmental factors have become important in manufacturing planning due to governmental regulations and a growing preference for "green" products. However, planning decisions must also consider traditional dimensions such as production rate and quality. In this study, technology related to basic dicision method of environmentally conscious machining considered economic view was dealed. And experiments of dry type machining excluded coolant and semi-dry type machining using minimum coolant were established for the comparison of conventional machining ouputs.ng ouputs.

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