• Title/Summary/Keyword: Clamping force test

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A Study on the Clamping Improvement of Precision Screws according to the Materials and Thread Changes (소재와 나사산 변화에 따른 정밀나사의 체결력 향상에 관한 연구)

  • Hwang, Woo Chae;Ra, Seung Woo
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.6
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    • pp.503-507
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    • 2015
  • In this study, we compare the performance of the screw through the Clamping force of the test materials to change shape and structure, one of the ways to maintain and improve the engaging force to cope with the miniaturization of the fastener threads are further thinner and lighter precision way that can improve the fastening force of the screw results were as follows. The clamping force according to the materials was $7.57N{\cdot}cm$ in SUS XM7 and SWCH18A was $5.97N{\cdot}cm$. This result was to be found to average 13.5% high in the Clamping force of SUS XM7 materials. In the case of the clamping force of the screw thread shape change, the clamping force of symmetrical and asymmetrical thread was $6.78N{\cdot}cm$ and $7.57N{\cdot}cm$. The clamping force of the asymmetrical thread showed an average high of 11.6%.

Creative Design of the Wedge Type Rail Clamp to set the Initial Clamping Force (초기압착력 설정을 위한 쐐기형 레일클램프의 창의적 설계)

  • Han, Dong-Seop;Kim, Yong;Lee, Seong-Wook;Han, Geun-Jo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.6 no.3
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    • pp.58-64
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    • 2007
  • The clamping force of a jaw pad is determined by the displacements of main part when two lockers are locked, after the clamping angle of a locker was set up in the wedge type rail clamp for a container crane. In this time, if the resistance of wedge frame generates due to several factors, the clamping angle of a locker to display the initial clamping force will be changed because of the reduction of displacement of extension bar. This resistance is determined by the eccentric distance between the roller and the wedge, and by the gap between the wedge frame and outer frame. In this study we measured the tensile force of both extension bar through the performance test of the prototype rail clamp in order to evaluate the effect of the resistance of wedge frame on the clamping force of the wedge type rail clamp.

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A Study of Bolt Tightening Changing Factor according to Durability Degradation (내구 열화에 따른 샤시계 볼트 체결력 변화 인자 연구)

  • Choi, Dong Young;Choi, Jae Chil;Han, Jong Uk
    • Journal of Auto-vehicle Safety Association
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    • v.7 no.1
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    • pp.20-26
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    • 2015
  • In vehicle development process, durability test should be carried out in field condition. Nowadays there are many customer live there multiple conditions. It makes change of the car's material. Such change causes to lose a bolt. Diversifications of climatic conditions are also a matter of loosening the bolt. To avoid this problem, to identify the cause of the problem, and the solution should be applied. To avoid problems during the durability development test should be measured by the clamping force. Ultrasonic instruments clamping force without affecting the torque can be measured. This instrument is part of the problem by monitoring the clamping force required to obtain objective data.

Influence of Initial Clamping Force of Tension Clamp on Performance of Elastic Rail Fastening System (텐션클램프의 초기 체결력이 탄성레일체결장치의 성능에 미치는 영향)

  • Lee, Dong Wook;Choi, Jung Youl;Baik, Chan Ho;Park, Yong Gul
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.33 no.3
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    • pp.1243-1251
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    • 2013
  • The purpose of this study is to investigate the influence of initial clamping force of tension clamp on the performance of an elastic rail fastening system used in sharp curve track. In this study, the initial clamping force and the increasing lateral wheel loads were conducted in the analytical and experimental study, i.e., finite element analysis, laboratory and field test. Using the analytical and experimental results, the performance of the tension clamp was investigated. It was found that the stress of tension clamp depends on the initial clamping force. Therefore the initial clamping force appeared to directly affect the compression stress of the tension clamp. It was found that the compression stress of tension clamp was transferred to the tensile stress by applied the lateral wheel load in service sharp curve track. Further, it was concluded that the initial clamping force was applied on the strengthening force for the tension clamp and then the appropriate initial clamping force was important to ensure a stable performance and long term endurance of tension clamp.

A Study on the Clamping Force of an Automotive Air-conditioning Hose according to the Friction Coefficient (마찰계수를 고려한 자동차용 에어컨 호스의 체결력에 관한 연구)

  • Baek, Jae-Kwon;Kim, Byung-Tak
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.3
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    • pp.39-46
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    • 2011
  • The automotive air conditioning hose is used for connecting the components of air conditioner in a vehicle. The hose is usually manufactured by the swaging process to connect the rubber hose with the metal fitting at the end of the hose. In case that the clamping force is small, the refrigerant gas in the hose can leak locally under the severe operating circumstances. The practical test of clamping force is performed by means of the measurement of separation force. In this study, the swaging process of a hose is simulated with the finite element method, to investigate the effect of friction coefficient on the clamping force. The contact condition is used in consideration of real manufacturing process, and the material properties for the Mooney-Rivlin model is obtained by the experimental results. The result interpretations are focused on the contact forces, which is displayed graphically with respect to friction coefficient, on the surfaces between the hose and the metal fittings.

Development of Clamping Force Estimation Algorithm and Clamp-force Sensor Calibration on Electromechanical Brake Systems (전동식 브레이크 시스템의 클램핑력 센서 교정 및 클램핑력 추정 알고리즘 개발)

  • Park, Giseo;Choi, Seibum;Hyun, Dongyoon
    • Transactions of the Korean Society of Automotive Engineers
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    • v.24 no.3
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    • pp.365-371
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    • 2016
  • The electromechanical brake (EMB) is one of future brake systems due to its many advantages. For implementation of the EMB, the correct feed back about clamping force is necessary. Keeping commercialization of the EMB in mind, it is strongly demanded that an expensive load cell measuring the clamping force is replaced with an estimation algorithm. In addition, an estimation of the kissing point where the brake pads start to come into contact with a disk wheel is proposed in this paper. With these estimation algorithms, the clamping force can be expressed as a polynomial characteristic curve versus the motor angle. Also, a method for calibration of measured values by the load cell is proposed and used for an actual characteristic curve. Lastly, the performance of the proposed algorithms is evaluated in comparison with the actual curve on a developed EMB test bench.

Evaluation on Clamping Force of High Strength Bolts By Coating Parameters of Faying Surfaces (고력볼트 접합부표면의 방식도장변수에 따른 체결력 평가)

  • Nah, Hwan Seon;Lee, Hyeon Ju
    • Corrosion Science and Technology
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    • v.11 no.2
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    • pp.48-55
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    • 2012
  • Clamping force of a high strength bolt is reduced by a certain period of time after the initial set-up. In case of special treatments on faying surfaces such as protective coating, clamping force is relaxed more severely. Tests for slip critical joints subject to various faying surface parameters were conducted. Five different surface treatments were tested including mill scale surface, blast surface, rust surface and coated surfaces. Each specimen was composed of F10T M20 of high strength bolts and steel plates. Based on the result of slip coefficient test, blast treatment surface showed 0.59, rust treatment surface showed 0.54 and inorganic zinc treatment surface exhibited 0.44. Clean mill treatment surface and red lead paint treatment surface were 0.23, 0.21 respectively. It is identified that the slip coefficient in Korean structural design guide should be determined for various surface conditions. Subsequently from long term relaxation test of ASTM A 490 high strength bolts, relaxation of no-coated surfaces such as blast, clean mill, rust treatment, the loss of initial clamping load was 10.5%, 13.6% and 7.9% for 1,000 hours, while the loss of initial clamping force was reached as 15.0%, 18.7% more than the required redundancy 10% in case of inorganic zinc and red lead painted treatment. It is required that the limit of relaxation on coated faying surface should be established separately for various surfaces.

On Clamping Force Characteristics in M1.4 Subminiature Screw for CFRP Stacking Angles (M1.4 초소형 나사의 CFRP 적층 경향에 따른 체결력 특성에 관한 연구)

  • Kim, Jung Ho;Ra, Seung Woo;Kim, Hee Seong;Kim, Ji Hoon
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.6
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    • pp.517-521
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    • 2015
  • Recent development of core techniques the IT electronics industry can condense into lightweight and slimmer. In this circumstance, researches for the lightweight materials and subminiature screw have been attracted. In this study, the CFRP was produced by stacking angle to obtain the tensile properties. And Comparing the coated screws and non-coated screws on the specimen, and evaluating the adequacy for the application of CFRP using the result. So The clamping force measured by comparison evaluation. Low screw reverse and Superior torque value at each stacking angle were found the optimum conditions, when Subminiature Screw is applied on smart devices. Both tensile strength and stiffness of $[{\pm}0^{\circ}]_{10}$ is the highest. Followed by $[90^{\circ}/0^{\circ}]_{10}$ is the highest. The largest clamping torque is $[90^{\circ}/0^{\circ}]_{10}$ When Subminiature Screw is applied coating and non-coating to prevent loosening. Based on the above, Subminiature Screw should be applied in smart devices, because $[90^{\circ}/0^{\circ}]_{10}$ meet both tensile properties and clamping force.

The Effect of the Resistance of Wedge Frame on the Clamping Force of the Rail Clamp (쐐기프레임의 저항력이 레일클램프의 압착력에 미치는 영향)

  • Han Dong-Seop;Shim Jae-Joon;Lee Kwon-Hee;Han Geun-Jo
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 2006.06b
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    • pp.355-360
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    • 2006
  • The damping force of a jaw pad is determined by the displacements of main part when two lockers are locked, after the damping angle of a locker was set up in the wedge type rail damp for a container crane. In this time, of the resistance of wedge frame generates due to several factors, the damping angle of a locker to display the initial clamping force will be changed because of the reduction of displacement of extension bar. This resistance is determined by the eccentric distance between the roller and the wedge, and by the gap between the wedge frame and outer frame. In this study we measured the tensile force of both extension bar through the performance test of the prototype rail damp in order to evaluate the effect of the resistance of wedge frame on the damping force of the wedge type rail clamp.

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A Brake Pad Wear Compensation Method and Performance Evaluation for ElectroMechanical Brake (전기기계식 제동장치의 제동패드 마모보상방법 및 성능평가)

  • Baek, Seung-Koo;Oh, Hyuck-Keun;Park, Choon-Soo;Kim, Seog-Won
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.21 no.10
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    • pp.581-588
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    • 2020
  • This study examined a brake pad wear compensation method for an Electro-Mechanical Brake (EMB) using the braking test device. A three-phase Interior Permanent Magnet Synchronous Motor (IPMSM) was applied to drive the actuator of an EMB. Current control, speed control, and position control were used to control the clamping force of the EMB. The wear compensation method was performed using a software algorithm that updates the motor model equation by comparing the motor output torque current with a reference current. In addition, a simple first-order motor model equation was applied to estimate the output clamping force. The operation time to the maximum clamping force increased within 0.1 seconds compared to the brake pad in its initial condition. The experiment verified that the reference operating time was within 0.5 seconds, and the maximum value of the clamping force was satisfied under the wear condition. The wear compensation method based on the software algorithm in this paper can be performed in the pre-departure test of rolling stock.