• Title/Summary/Keyword: Chiller Temperature

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A Study on the Efficiency Enhancement of the HT-PEMFC Having Fuel Processing System by Connecting Adsorption Chilling System (흡착식 냉방 시스템을 이용한 수소개질/연료전지 시스템의 효율향상)

  • NASEEM, MUJAHID;KIM, CHUL-MIN;LEE, SANGYONG
    • Transactions of the Korean hydrogen and new energy society
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    • v.30 no.5
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    • pp.411-417
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    • 2019
  • An adsorption chiller is connected to the fuel processing/fuel cell system to increase the energy efficiency of the system. Since, the minimum temperature of $70^{\circ}C$ is needed to operate the adsorption chiller, HT-PEMFC is used as a heating source and $80^{\circ}C$ hot water in the water tank at the system is supplied to the chiller. Experimentally measured COP of the adsorption chiller was between 0.4-0.5 and the total calcuated efficiency of the connected system was between 60% and 70% comparing to 47% without adsorption chilling system.

Experimental Study of Process Chiller for Semiconductor Temperature Control (반도체 공정 온도제어용 칠러의 실험적 연구)

  • Cha, Dong-An;Kwon, Oh-Kyung;Oh, Myung-Do
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.35 no.5
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    • pp.459-465
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    • 2011
  • Excessive heat may be generated during the semiconductor manufacturing process. Therefore, precise control of temperature is required to maintain a constant ambient temperature and wafer temperature in the chamber. Compared to an industrial chiller, a semiconductor chiller's power consumption is high because it is in continuous operation for a year. Because of this high power consumption, it is necessary to develop an energy-efficient chiller by optimizing the operation. The competitiveness of domestic products is low because of the high energy consumption. We experimentally investigated a domestic semiconductor by conducting load change, temperature rise and fall, and control precision experiments. The experimental study showed that the chiller had 2.1-3.9 kW of cooling capacity and 0.56-0.93 of EER. The control precisions were ${\pm}1^{\circ}C$ and ${\pm}0.6^{\circ}C$ when the setting temperatures were $0^{\circ}C$ and $30^{\circ}C$ respectively.

Optimal PID Control for Temperature Control of Chiller Equipment (칠러장비의 온도제어를 위한 최적 PID 제어)

  • Park, Young-shin;Lee, Dongju
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.45 no.3
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    • pp.131-138
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    • 2022
  • The demand for chiller equipment that keeps each machine at a constant temperature to maintain the best possible condition is growing rapidly. PID (Proportional Integral Derivation) control is a popular temperature control method. The error, which is the difference between the desired target value and the current system output value, is calculated and used as an input to the system using a proportional, integrator, and differentiator. Through such a closed-loop configuration, a desired final output value of the system can be reached using only the target value and the feedback signal. Furthermore, various temperature control methods have been devised as the control performance of various high-performance equipment becomes important. Therefore, it is necessary to design for accurate data-driven temperature control for chiller equipment. In this research, support vector regression is applied to the classic PID control for accurate temperature control. Simulated annealing is applied to find optimal PID parameters. The results of the proposed control method show fast and effective control performance for chiller equipment.

Analysis of Thermal Characteristic for Wiring at Heater Connector of Semiconductor Chiller Equipment (반도체 공정 칠러 장비의 히터 접속부 전기배선에 대한 열적 특성 분석)

  • Gyu Bin Kim;Doo-Hyun Kim;Sung-Chul Kim
    • Journal of the Korean Society of Safety
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    • v.38 no.3
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    • pp.27-34
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    • 2023
  • With the technological development of the semiconductor industry, the roles of electrical and thermal energy supply and control of semiconductor equipment in ultrafine processes have become very important. However, instances of electrical fires in the chiller heater, which is used for cooling in the semiconductor manufacturing process, are increasing. A fire occurs in combustibles due to high heat at the connection part of the chiller heater, that is, when the number of electrical wires in the connection part is reduced or when the wires are completely disconnected. In this study, the temperature characteristics were compared and analyzed through experiments and 3D simulations. The number of electrical wires, which is the connection part of the chiller heater, was reduced by 90%, 50%, 30%, 10%, and 5%, and the wires were completely disconnected. When the number of electrical wires was reduced by 5%, heat of up to 80℃ was generated, which is a relatively high temperature but insufficient to cause a fire in combustibles. Complete disconnection occurred due to the vibration of the motor and other components, and sparks and arcs were generated, resulting in a rapid increase in temperature to up to 680℃. When completely disconnected, the temperature increase was sufficient to cause a fire in the combustibles covering the terminal block. Therefore, in this study, the causes of electrical fires in chiller heaters were investigated and preventive measures were proposed by analyzing abnormal signals and thermal characteristics caused by the electrical wiring being reduced and completely disconnected.

An Effect on the Solution Crystallization Temperature Difference and Cooling Capacity of the Absorption Chiller by a Solution Cooler in the Absorber (흡수기내 용액 냉각기가 흡수식 냉동기의 용액 결정화 온도차와 냉각 용량에 미치는 효과)

  • Chin, Sung-Min;Lee, Jae-Heon;Jurng, Jong-Soo
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.1518-1523
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    • 2003
  • The objective of the present work is to investigate an effect on the solution crystallization temperature difference and the cooling capacity of the absorption chiller by a solution cooler in the absorber. The cooling capacity of the absorption chiller can be higher, with the enhanced performance of the solution heat exchangers. But, because the solution crystallization temperature difference becomes smaller at the absorber inlet, the heat capacity of the solution heat exchangers might be limited by the danger of crystallization, which can cause the serious damages. In this paper, the heat capacity ratio of the solution cooler is defined as the ratio of the heat capacity of the solution cooler to that of the absorber. If it becomes larger in the additional type solution cooler, the solution crystallization temperature difference is augmented and the cooling capacity is also increased.

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Performance Analysis of a 5 RT Air-Cooled $NH_3-H_2O$ Absorption Chiller with the Variations of Heat Input and Ambient Temperature (5 RT 공랭형 $NH_3-H_2O$ 흡수식 냉동기의 발생기 입력 열량과 외기온도 변화에 따른 성능분석)

  • 윤희정;김성수;강용태
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.16 no.5
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    • pp.438-443
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    • 2004
  • The objective of this paper is to study the effects of the input gas flow rate and the ambient temperature variation on the absorption cycle performance. An air-cooled NH$_3$-$H_2O$ absorption chiller is tested in the present study. The nominal cooling capacity of the single effect maching is 17.6 ㎾ (5.0 USRT). The cooling capacity, coefficient of performance, burner efficiency, and each state point are measured with the variations of the heat input and the ambient temperature. It is found that the COP and cooling capacity increase with increasing the generator exit temperature up to a certain temperature and then decrease. It is also found that the COP and the cooling capacity decrease with increasing the ambient temperature. The maximum COP of 0.51 is obtained from the present experiment.

Cycle simulation of a triple effect LiBr/water absorption chiller (삼중효용 LiBr/물 흡수식 냉방기의 사이클 시뮬레이션)

  • 조광운;정시영;정은수
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.10 no.1
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    • pp.79-87
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    • 1998
  • Basic design of a 50USRT(175㎾) triple effect absorption chiller driven by hot gas has been carried out for both parallel and series flow cycles. Parallel flow cycle showed higher COP, however, the temperature in the generator was also higher than that in series flow cycle. Dynamic operation behavior of a parallel flow system at off-design conditions, such as the change in heat transfer medium temperature or the construction change of the system components, has been investigated in detail. It was found that the cooling capacity was seriously decreased by reducing hot gas flow rate and UA-value in the high temperature generator. However, the system COP was improved, because thermal load in the system components was reduced. The COP and the cooling capacity was found to be improved as cooling water temperature decreased or chilled water temperature increased. The optimum ratio of solution distribution could be suggested by considering the COP, the cooling capacity and the highest temperature in the system, which is critical for corrosion.

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Characteristics of Cooling Temperature of Cold Water Pipes Buried in the Wall of a Small Mobile Modular House (소형 이동식 모듈주택의 벽면에 냉수배관 매설에 의한 냉방온도 특성)

  • Cho, Dong-Hyun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.3
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    • pp.110-117
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    • 2022
  • A chiller cooler absorbs the thermal energy of water to generate cold water and supplies the generated cold water to a cold water pipe buried in the wall of a small mobile modular house to greatly increase the cooling area. An attempt was made to reduce the required cooling time significantly. A small chiller cooler suitable for the cooling load of a small mobile modular house with an area less than 3.3 m2 was employed. When cooling is done during summer using a chiller cooler installed outdoors, heat absorption energy loss occurs in the cold water pipe owing to the high temperature. To address this, a study was conducted to reduce the endothermic energy loss significantly. As the mass flow rate of the cold water flowing inside the cold water pipe increased, the temperature decrease gradient of the cold water increased. From the start of the cooling operation, the air temperature of the small mobile modular house decreased linearly in proportion to the operation time. Furthermore, the temperature of the air inside the small mobile modular house decreased in proportion to the increase in the flow of water inside the cold water pipe.

An Experimental Study on Fault Detection and Diagnosis Method for a Water Chiller Using Bayes Classifier (베이즈 분류기를 이용한 수냉식 냉동기의 고장 진단 방법에 관한 실험적 연구)

  • Lee, Heung-Ju;Chang, Young-Soo;Kang, Byung-Ha
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.20 no.7
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    • pp.508-516
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    • 2008
  • Fault detection and diagnosis(FDD) system is beneficial in equipment management by providing the operator with tools which can help find out a failure of the system. An experimental study has been performed on fault detection and diagnosis method for a water chiller. Bayes classifier, which is one of classical pattern classifiers, is adopted in deciding whether fault occurred or not. Failure modes in this study include refrigerant leakage, decrease in mass flow rate of the chilled water and cooling water, and sensor error of the cooling water inlet temperature. It is possible to detect and diagnose faults in this study by adopting FDD algorithm using only four parameters(compressor outlet temperature, chilled water inlet temperature, cooling water outlet temperature and compressor power consumption). Refrigerant leakage failure is detected at 20% of refrigerant leakage. When mass flow rate of the chilled and cooling water decrease more than 8% or 12%, FDD algorithm can detect the faults. The deviation of temperature sensor over $0.6^{\circ}C$ can be detected as fault.

Experimental Study on Heating Performance of Heat Pump Chiller under Overload, Frost and Defrost Conditions (과부하 및 착.제상 조건에서 히트펌프 칠러의 난방성능에 관한 실험 연구)

  • Kim, Jung-Seok;Kwon, Young-Chul;Chun, Chong-Keun;Park, Sam-Jin;Han, Hwa-Taik
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.23 no.7
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    • pp.477-482
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    • 2011
  • In the present study, the performance characteristics of the heat pump chiller under heating conditions were experimentally investigated. Capacity, input power and COP under overload, frost and defrost conditions were obtained. The experimental data for the heat pump chiller were measured using the air-enthalpy calorimeter and the constant temperature water bath. At overload condition, the heating capacity and COP increase about 25.7% and 19.1%, respectively. The variations of the evaporator, the compressor outlet and the condenser temperature were obtained under frost and defrost conditions. The frost and defrost period of the heat exchanger decreases about 36.0~56.1%.