• Title/Summary/Keyword: Chemical facilities

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A study on the Rationalization of Safety Management in Chemical Facilities: Focused on Architecture Fire Resistance Standards (화학물질 취급시설의 안전관리 합리화 방안 연구: 건축물 내화기준 중심)

  • Lee, Eun-Byul;Yoo, Byung-Tae
    • Fire Science and Engineering
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    • v.33 no.3
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    • pp.91-97
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    • 2019
  • In Korea, the Ministry of Environment's Chemical Control Act is the basis for hazardous chemical substances and safety management is being carried out. In particular, the standards for the installation and management of facilities are strongly managed. There were problems in the early stages of implementation, conflict with other laws, size of facilities and non-reflection of material properties. In this study, more realistic and reasonable improvement was planned for the fire-resistance standard of buildings among these facilities. We compared the fire resistance standards of buildings in the Korean similar chemical facility safety management ordinance. Key problems were identified through examples of representative complaints concerning the criteria for facilities. Finally, the Chemical Control Act provided an improvement measure to apply the building fire-resistance standard by clarifying the size and chemical of facilities. In the future, the results of this study are expected to be consistent with the basic purpose of the Chemicals Contral Act considering environmental hazards and contribute to the standard of handling facilities of reasonable chemical management laws that can be applied to the industry in reality.

Analysis of Safety of the Chemical Facilities by Korea Risk Based-Inspection in the Petrochemical Plant (석유화학공장에서의 한국형 위험기반검사에 의한 화학설비의 안정성 평가)

  • Kim, Tae-Ok;Lee, Hern-Chang;Shin, Pyng-Sik;Choi, Byung-Nam;Jo, Ji-Hoon;Choi, Byung-Young;Park, Sung-Hoo;Kim, Hung-Kun
    • Journal of the Korean Society of Safety
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    • v.22 no.6
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    • pp.35-40
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    • 2007
  • As a way of improving the safety of the chemical facilities, the risk based-inspection(RBI) was executed for the facilities of the applied petrochemical plant using KS-RBI Ver. 3.0 program developed based on the API-581 based resource document(BRD). From an evaluation result of KS-RBI program, we could find the evaluation of the process safety management(PSM) for the applied plant, risk of the applied process, risk of static facilities and pipes, and the demage mechanism of the facilities. Also, we could suggest a proper inspection plan(frequency and method of inspection) using the calculated risk and the status of the facilities. Therefore, the applied plant could be achieved a reduced inspection cost by an extension of inspection frequency, improved productivity, improved reliability of the facilities, and a computerized history management.

Microstructural Observations on the deterioration of Concrete Structure for Wastewater Treatment Facilities Subjected to Chemical Attack (화학적 침식을 받은 하수처리시설 콘크리트 구조물의 성능저하에 대한 미세구조적 관찰)

  • Kim Seoung Soo;Lee Seung Tae;Park Kwang Pil;Bong Won Yong
    • Proceedings of the Korea Concrete Institute Conference
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    • 2005.11a
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    • pp.547-550
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    • 2005
  • Recently, there has been a intensive social interest for concrete structures with respect to durability by carbonation, chemical attack etc. Specially, the deterioration of concrete due to chemical attack in environments such as Wastewater Treatment Facilities is important factors degrading the durability of concrete structure. The purpose of this paper is to evaluate on deterioration of Wastewater Treatment Facilities concrete to chemical attack through instrumental analysis such as XRD, SEM and EDS. According to the results of this study. Wastewater Treatment Facilities concrete to chemical attack due to $So_{4}^{2-},\;Mg^{2+}$ ions founded out to appear deterioration materials peak : ettringite/thaumasite. gypsum and brucite peak.

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Risk Priority Number of Chemical Facilities by the Risk Assessment of Injury Analysis in the Chemical Plant (재해분석을 통한 화학공장의 위험성 평가에 따른 화학설비의 위험도 우선순위)

  • Shin, Woonchul
    • Journal of the Korean Institute of Gas
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    • v.17 no.4
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    • pp.39-44
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    • 2013
  • There have been large explosions at some chemical plants recently. Accidents in chemical plants have been caused mainly by servicing for maintenance. There is a need to find a key target for effective injury prevention in maintenance. In this paper, facilities were selected as a key target and the risk priority numbers of the facilities were calculated in order to prioritize preventative measures. The research method was based on the followings; the list of the facilities is found through injury analysis. Then, the risk of each facility was calculated by the frequency of accidents and the working day loss through injuries. In addition, the risk of the facilities was calculated again by the frequency and the severity based on knowledge and experience of experts. As a result, the facilities in chemical plant maintenance are ranked in order of high to low risk priority number; reactor, dryer, tank lorry, etc. In the future, special measures and attention should be directed according to the risk priority number during the maintenance of chemical plants.

Application of Risk Based-Inspection for the Safety Improvement of the Chemical Facilities (화학설비의 안전성 향상을 위한 위험기반검사의 적용)

  • Kim Tae-Ok;Lu Hern-Chang;Shin Pyong-Sik;Choi Byung-Nam;Jo Ji-Hoon;Jeong Seong-Gweong;Ki O-Hwan;Shin Dong-Il
    • Journal of the Korean Institute of Gas
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    • v.10 no.3 s.32
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    • pp.13-19
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    • 2006
  • As a way of improving the safety of the facilities, the risk based-inspection (RBI) was executed for the chemical facilities by using K-RBI program, which has been developed based on the API-581 based resource document (BRD). As the result of the evaluation, we found the level of the process safety management (PSM) for the applied plant, quantitative risk of the applied process, risk of static facilities and pipes, and the damage mechanism of the facilities. Thus, we could suggest a proper inspection frequency using the calculated risk of the process and the status of the facilities. The applied plant achieved a reduced inspection cost by an extension of the inspection frequency, improved productivity, improved reliability of the facilities, and a computerized history management.

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Development on the Safety Management System of Hazardous Chemicals under the Chemicals Control Act: Focusing on Safety Assessment System (화학물질관리법상의 유해화학물질 안전관리 개선방안 연구 : 안전성평가 사례 중심)

  • Yoo, Byungtae;Lee, Eun Byul;Kim, Jong Gu
    • Journal of the Korean Society of Safety
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    • v.34 no.3
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    • pp.96-101
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    • 2019
  • Chemicals Control Act have been strengthened to control more safely hazardous chemicals from 2015. In particular, the standards for the installation and management of handling facilities was enhanced with specific regulations depending on type of the facilities and the hazardous chemicals. However, some standards for handling facilities caused difficulties in implementing the strengthened standards due to various field conditions, such as lack of physical space. The Ministry of Environment is implementing Safety Assessment System (SAS) to solve these problems since 2018. However, many plants have difficulties in preparing alternative methods to pass the safety evaluation. The purpose of this study was to review and analyze the SAS and to suggest alternative measures in terms of management and technical aspects through the case study of hydrochloric acid storage tanks. The following safety solutions were suggested for handling facilities that had insufficient the space and capacity for the retaining wall due to physical space. Firstly, insufficient space was resolved by introducing equipment relocation or demolition, and retaining wall expansion. Secondly, the wall of the surrounding buildings was used as an alternative to the retaining wall with additional chemical resistant treatment. Finally, sensor installation and facility inspection were suggested as ways to improve chemical safety. Therefore, improvement of chemical accident prevention system is required not only in terms of facilities supplementation but also management aspect. The results of this study are expected to be available for similar facilities and will be based on the preparation of additional safety assessment as alternatives measures in the future.

Cost-Benefit Analysis Method for Ageing Equipment of Chemical Plants Using Risk Assessment (위험성평가를 이용한 노후설비에 대한 비용 편익분석 방법)

  • Jung, Soomin;Jung, Changmo;Kang, Seok-Min;Chae, Seungbeen;Kang, Seung-Gyun;Ko, Jae Wook
    • Journal of the Korean Institute of Gas
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    • v.24 no.4
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    • pp.84-92
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    • 2020
  • Most facilities in chemical plants operate in environments that are outside the range of temperature and pressure that can be encountered on a daily basis, and are vulnerable to aging due to these stresses and environmental conditions. The facilities exposed to these conditions are not only likely to fail due to cumulative damage, but also lead to accidents if maintenance and replacement are not performed.Recommendation guidelines called risk-based inspection are widely used around the world-wide. However, limits exist for facilities that have already elapsed for a certain. As a result of the survey on the aging of Ulsan industrial complex in Korea, which carries out proper inspection, many of the facilities have been used for 20 years. Also, most of the facilities where the accident occurred have been in operation for more than 20 years. Therefore, this study suggested criteria for classifying devices that have exceeded a certain period of use as obsolete facilities. In addition, quantitative risk assessment was conducted. The safety investment method using the cost-benefit analysis method was proposed in order to calculate the loss cost and reduce the risk by expressing the risks of the corresponding aged facility as an Economic index. By utilizing the method of cost-benefit analysis of old facilities using the quantitative risk assessment presented in this study, it can be expected to improve the performance and life of old facilities, improve production efficiency and reliability of the system of facilities, change the recognition of safety management costs, increase employee stability, and reduce loss costs.

An Analysis on the Appropriation of Chemical Accident Evacuation Facility Using GIS - focused on Ulsan metropolitan city - (GIS 기법을 활용한 화학사고 대피시설의 적정성 분석 - 울산광역시를 대상으로 -)

  • SONG, Bong-Geun;LEE, Tae-Wook;KIM, Hyun-Ju;KIM, Tai-Hoon
    • Journal of the Korean Association of Geographic Information Studies
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    • v.21 no.1
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    • pp.71-82
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    • 2018
  • The purpose of this study is to minimize damage of chemical accidents through the appropriation analysis of evacuation facility position focused on Ulsan metropolitan city. For analysis, informations such as pollutant release and transfer registers(PRTR), population census, and evacuation facilities were used. After then, damage assessment of chemical accidents, accessibility and appropriation of evacuation facilities were analyzed. Damage of chemical accidents is high in around 5km of industrial complex there is dense of chemical facility and population. Evacuation facilities were mainly situated in hazard area of chemical accidents, but accessibility of evacuation facilities was vulnerable in chemical plant neighborhood. Therefore, safety check of deteriorated plants is important for prevention of chemical accidents. Also, effective evacuation plan considering capacity and scale of evacuation facilities will be established.

A Study on Improving Management of Substances Requiring Preparation for Accidents Facilities (사고대비물질 취급시설 관리방안 연구)

  • Kim, S.B.;Park, C.H.;Cho, M.S.;Lee, J.S.;Kim, J.M.;Noh, H.R.;Seok, G.S.
    • Journal of the Korean Society of Safety
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    • v.27 no.3
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    • pp.77-82
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    • 2012
  • The leakage of toxic chemicals impact seriously on human being and environment, therefore during their treatment process, a proper management system is necessary to control their toxic effect. This study was designed to suggest the management regulation that supports business managers and facilities management. There are no extra regulation to control emergency accidents and terrors in chemical facilities. Developed countries like USA operate the management standards to control the toxic chemical and facilities according to their toxicity and processes. In order to solve this problem, we have analysed the advanced nations standard methods of security in chemical plants to study the new security management regulation which helps to prevent the chemical accidents. Especially, in USA, CCPS (Center for Chemical Process Safety), SVA (Security Vulnerability Assessment) and RBPSs (Risk-Based Performance Standards) of DHS (Department of Homeland Security) were invest I gated. On the basis of the results, we have suggested the application methods of the security and safety regulation in Korea.

Study of the Improvement of Hazardous Chemical Management for Chemical Accident Prevention (화학사고 예방을 위한 유해화학물질 관리 개선 연구)

  • Lee, Deok-Jae;Lee, Tae-Hyung;Shin, Chang-Hyun
    • Fire Science and Engineering
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    • v.31 no.1
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    • pp.74-80
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    • 2017
  • Chemicals are convenient for humans but the damage caused by hazardous chemicals can be widespread if they are not managed properly. The Chemical Substance Management Act strengthened the management of hazardous chemicals and the management of handling facilities. On the other hand, an analysis of chemical accidents occurring in the past 4 years showed that chemical accidents occurring at the handling facilities are increasing, and additional preventive measures are needed. In this study, to prevent chemical accidents of hazardous chemicals, the causes and problems of accidents were analyzed through the case study of chemical accidents and measures for improvement are proposed.