• Title/Summary/Keyword: Chemical Reactor

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Color Removal of Real Textile Wastewater by Sequential Anaerobic and Aerobic Reactors

  • Oh You-Kwan;Kim Yu-Jin;Ahn Yeonghee;Song Seung-Koo;Park Sunghoon
    • Biotechnology and Bioprocess Engineering:BBE
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    • v.9 no.5
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    • pp.419-422
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    • 2004
  • Textile wastewater from the Pusan Dyeing Industrial Complex (PDIC) was treated utilizing a two-stage continuous system, composed of an upflow anaerobic sludge blanket reactor and an activated Sludge reactor. The effects of color and organic leading rates were studied by varying the hydraulic retention time and influent glucose concentration. The maximum color load to Satisfy the legal discharge limit of color intensity in Korea (400 ADMI, unit of the American Dye Manufacturers Institute) was estimated to be 2,700 $ADMI{\cdot}L^{-1}\;day^{-1}$. This study Indicates that the two-stage anaerobic/aerobic reaction system is potentially useful in the treatment of textile wastewater.

Fuzzy Learning Control: Application to an Industrial Polymerization Reactor

  • Seokho-Yi;Park, Sunwon-
    • Proceedings of the Korean Institute of Intelligent Systems Conference
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    • 1993.06a
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    • pp.1106-1108
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    • 1993
  • This paper deals with an industrial application of a fuzzy feedback combined learning control to an industrial batch free radical polymerization reactor. As a result, the plant has reduced the batch reaction time by 50 minute and stabilized both by 40 percent reduction of the standard deviations of product qualities, such as the total solid content and the graft gum, and by 45 percent reduction of the standard deviation of the batch reaction end time.

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Computational Fluid Dynamics Study of Channel Geometric Effect for Fischer-Tropsch Microchannel Reactor (전산유체역학을 이용한 Fischer-Tropsch 마이크로채널 반응기의 채널 구조 영향 분석)

  • Na, Jonggeol;Jung, Ikhwan;Kshetrimayum, Krishnadash S.;Park, Seongho;Park, Chansaem;Han, Chonghun
    • Korean Chemical Engineering Research
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    • v.52 no.6
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    • pp.826-833
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    • 2014
  • Driven by both environmental and economic reasons, the development of small to medium scale GTL(gas-to-liquid) process for offshore applications and for utilizing other stranded or associated gas has recently been studied increasingly. Microchannel GTL reactors have been prefrered over the conventional GTL reactors for such applications, due to its compactness, and additional advantages of small heat and mass transfer distance desired for high heat transfer performance and reactor conversion. In this work, multi-microchannel reactor was simulated by using commercial CFD code, ANSYS FLUENT, to study the geometric effect of the microchannels on the heat transfer phenomena. A heat generation curve was first calculated by modeling a Fischer-Tropsch reaction in a single-microchannel reactor model using Matlab-ASPEN integration platform. The calculated heat generation curve was implemented to the CFD model. Four design variables based on the microchannel geometry namely coolant channel width, coolant channel height, coolant channel to process channel distance, and coolant channel to coolant channel distance, were selected for calculating three dependent variables namely, heat flux, maximum temperature of coolant channel, and maximum temperature of process channel. The simulation results were visualized to understand the effects of the design variables on the dependent variables. Heat flux and maximum temperature of cooling channel and process channel were found to be increasing when coolant channel width and height were decreased. Coolant channel to process channel distance was found to have no effect on the heat transfer phenomena. Finally, total heat flux was found to be increasing and maximum coolant channel temperature to be decreasing when coolant channel to coolant channel distance was decreased. Using the qualitative trend revealed from the present study, an appropriate process channel and coolant channel geometry along with the distance between the adjacent channels can be recommended for a microchannel reactor that meet a desired reactor performance on heat transfer phenomena and hence reactor conversion of a Fischer-Tropsch microchannel reactor.

Effects of the Redox Potential of the Acidogenic Reactor on the Performance of a Two-Stage Methanogenic Reactor

  • Phae, Chae-Gun;Lee, Wan-Kyu;Kim, Byung-Hong;Koh, Jong-Ho;Kim, Sang-Won
    • Journal of Microbiology and Biotechnology
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    • v.6 no.1
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    • pp.30-35
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    • 1996
  • Distillery wastewater was used in a thermophilic laboratory-scale two stage anaerobic digester to test the effects of the redox potential of the first acidogenic reactor on the performance of the system. The digester consisted of first a acidogenic reactor and the an upflow anaerobic sludge blanket (UASB) reactor. The digestor was operated at a hydraulic retention time (HRT) of 48 h. Under these conditions, about 90% of the chemical oxygen demand as measured by the chromate method ($COD_{cr}$) was removed with a gas production yield of 0.4 l/g-COD removed. The redox potential of the acidogenic reactor was increased when the reactor was purged with nitrogen gas or agitation speed was increased. The increase in reduction potential was accompanied by an increase in acetate production and a decrease in butyrate formation. A similar trend was observed when a small amount of air was introduced into the acidogenic reactor. It is believed that the hydrogen partial pressure in the acidogenic reactor was decreased by the above mentioned treatments. The possible failure of anaerobic digestion processes due to over-loading could be avoided by the above mentioned treatments.

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Characteristics of Continuous Preparation of ZnO Powder in a Micro Drop/bubble Fluidized React (마이크로 액적/기포 유동반응기에서 ZnO 입자의 연속제조 특성)

  • Lee, Seung Ho;Yang, Si Woo;Lim, Dae Ho;Yoo, Dong Jun;Lee, Chan Ki;Kang, Gyung Min;Kang, Yong
    • Korean Chemical Engineering Research
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    • v.53 no.5
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    • pp.597-602
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    • 2015
  • Characteristics of continuous preparation of ZnO powder were investigated in a micro drop/bubble fluidized reactor of which diameter and height were 0.03 m and 1.5 m, respectively. The flow rate of carrier gas for transportation of precursors to the reactor was 6.0 L/min and the concentration of Zn ion in the precursor solutions was 0.4 mol/L, respectively. Effects of reaction temperature (973 K~1,273 K) and flow rate of micro bubbles (0~0.4 L/min) on the pore characteristics of prepared ZnO powder were examined. The optimum reaction temperature for the maximum porosity in the ZnO powder was 1,073 K within this experimental condition. The mean size of ZnO powder prepared continuously in the reactor decreased but the surface of the powder became smooth, with increasing reaction temperature. The injection of micro bubbles into the reactor could enhance the formation of pores in the powder effectively, and thus the mean BET surface area could be increased by up to 58%. The mean size of prepared ZnO powder was in the range of $1.25{\sim}1.75{\mu}m$ depending on the reaction temperature.

Operating Characteristics of a 0.25 MW Methanation Pilot Plant with Isothermal Reactor and Adiabatic Reactor (등온반응기와 단열반응기 조합으로 구성된 0.25 MW급 메탄합성 파일롯 공정 운전특성)

  • Kim, Suhyun;Yoo, Youngdon;Kang, Sukhwan;Ryu, Jaehong;Kim, Jinho;Kim, Munhyun;Koh, Dongjun;Lee, Hyunjung;Kim, Gwangjun;Kim, Hyungtaek
    • Clean Technology
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    • v.19 no.2
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    • pp.156-164
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    • 2013
  • In this study, we analyzed the operational characteristics of a 0.25 MW methanation pilot plant. Isothermal reactor controled the heat released from methanation reaction by saturated water in shell side. Methanation process consisting of isothermal reactor and adiabatic reactor had advantages with no recycle compressor and more less reactors compared with methanation process with only adiabatic reactors. In case that $H_2$/CO ratio of syngas was under 3, carbon deposition occurred on catalyst in tube side of isothermal reactor and the pressure of reactors increased. In case that $H_2$/CO ratio was maintained around 3, no carbon deposition on catalyst in tube side of isothermal reactor was found by monitoring the differential pressure of reactors and by measuring the differential pressure of several of tubes filled with catalyst before and after operating. It was shown that CO conversion and $CH_4$selectivity were over 99, 97%, respectively, and the maximum $CH_4$productivity was $695ml/h{\cdot}g-cat$.

Investigation of the coaxial cylindrical steam reformer for fuel cell applications (연료전지 적용을 위한 동축원통형 수증기 개질기의 연구)

  • Park, Joon-Geun;Lee, Shin-Ku;Bae, Joong-Myeon;Kime, Myoung-Jun
    • 한국신재생에너지학회:학술대회논문집
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    • 2007.11a
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    • pp.113-116
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    • 2007
  • Performance of a steam reformer can be improved by using a coaxial cylindrical reactor, because the design can enhance the heat transfer for the steam reforming reaction, which is the one of main rate-determining steps of overall reactions. The objective of this study is to investigate the coaxial cylindrical reactor numerically. Pseudo-homogeneous model and one medium approach are incorporated for the chemical reactions, and models are validated with experimental results. The catalyst of the coaxial cylindrical reactor is 67% for one of the cylindrical reactor, but fuel conversion of the coaxial cylindrical reactor is increased by 10%. Heat flux profiles are investigated by modified Nusselt number and heat flux which is transported from the product gas to the catalyst bed affecting performance of the steam reformer.

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Electrodeposition of GMR Ni/Cu Multilayers in a Recirculating Electrochemical Flow Reactor

  • Rheem, Young-Woo
    • Korean Journal of Materials Research
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    • v.20 no.2
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    • pp.90-96
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    • 2010
  • The recirculating electrochemical flow reactor developed at UCLA has been employed to fabricate nanostructured GMR multilayers. For comparison, Ni/Cu multilayers have been electrodeposited from a single bath, from dual baths and from the recirculating electrochemical flow reactor. For a magnetic field of 1.5 kOe, higher GMR (Max. -5%) Ni/Cu multilayers with low electrical resistivity (< $10\;{\mu}{\Omega}{\cdot}cm$) were achieved by the electrochemical flow reactor system than by the dual bath (Max. GMR = -4.2% and < $20\;{\mu}{\Omega}{\cdot}cm$) or the single bath (Max. GMR = -2.1% and < $90\;{\mu}{\Omega}{\cdot}cm$) techniques. Higher GMR effects have been obtained by producing smoother, contiguous layers at lower current densities and by the elimination of oxide film formation by conducting deposition under an inert gas environment. Our preliminary GMR measurements of Ni/Cu multilayers from the electrochemical flow reactor obtained at low magnetic field of 0.15 T, which may approach or exceed the highest reported results (-7% GMR) at magnetic fields > 5 kOe.

Simultaneous Nitrification and Denitrification in a Fluidized Biofilm Reactor with a Hollow Fiber Double Layer Biofilm Media (이중층 중공사 생물막 담체를 이용한 유동층 생물막 반응기에서의 동시 질산화와 탈질)

  • 이수철;이현용;김동진
    • KSBB Journal
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    • v.15 no.5
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    • pp.514-520
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    • 2000
  • Simultaneous nitrification and denitrification of ammonia and organic compounds-containing wastewater were performed in a fluidized bed biofilm reactor with polysulfone(PS) hollow fiber as a double layer biomass carrier. The PS hollow fiber fragment has both aerobic and anoxic environments for the nitrifiaction and denitrification at the shell and lumen-side respectively. The reactor system showed about 80% nitrification efficiency stably throughout the ammonia load conditions applied in the experiment. Denitrification efficiency depended on organic load and C/N ratio. High free ammonia concentration and low dissolved oxygen resulted in nitrite accumulation which leads to enhance organic carbon efficiency in denitrification when compared to nitrate denitrification. The simultaneous nitrification and denitrification reactor system has an economic advantages in reduced chemical cost of organic carbon for denitrification as well as compact reactor configuration.

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Autothermal Reforming Reaction at Fuel Process Systems of 1Nm3/h (1 Nm3/h급 연료 변환시스템에서 메탄의 자열 개질반응)

  • Koo, Jeong-Boon;Sin, Jang-Sik;Yang, Jeong-Min;Lee, Jong-Dae
    • Korean Chemical Engineering Research
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    • v.50 no.5
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    • pp.802-807
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    • 2012
  • The autothermal reforming of methane to syngas has been carried out in a reactor charged with both a Ni (15 wt%)-Ru (1 wt%)/$Al_2O_3$-MgO metallic monolith catalyst and an electrically-heated convertor (EHC). The standalone type reactor has a start-up time of less than 2 min with the reactant gas of $700^{\circ}C$ fed to the autothermal reactor. The $O_2/CH_4$ and $H_2O/CH_4$ ratio governed the methane conversion and temperature profile of reactor. The reactor temperature increased as the reaction shifted from endothermic to exothermic reaction with decreasing $H_2O/CH_4$ ratio. Also the amount of $CO_2$ in the products increases with increasing $H_2O/CH_4$ ratio due to water gas shift reaction. The 97% of $CH_4$ conversion was obtained and the reactor temperature was maintained $600^{\circ}C$ at the condition of $GHSV=10,000\;h^{-1}$ and feed ratio ($H_2O/CH_4=0.6$ and $O_2/CH_4=0.5$). In this condition, the maximum flow rate of the syngas generated from the reactor charged with 170 cc of the metallic monolith catalyst is $0.94\;Nm^3/h$.