• 제목/요약/키워드: Chemical Process

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유향그래프 분석기법을 이용한 화학공정의 신뢰도흐름도 개발에 관한 연구 (A Study on Reliability Flow Diagram Development of Chemical Process Using Directed Graph Analysis Methodology)

  • 변윤섭;황규석
    • 한국가스학회지
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    • 제16권6호
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    • pp.41-47
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    • 2012
  • 화학공정을 효율적으로 설계 및 관리하기 위한 도면으로 공정흐름도와 공정배관 계장도가 있다. 본 도면들은 공정의 운전조건 및 설비에 대한 정보를 제공하지만 공정이 정상적으로 운전할 신뢰도는 제공하지 못한다. 따라서 본 연구에서는 유향그래프 분석기법을 이용하여 화학공정의 예방점검 정비주기 및 시점을 결정하기 위한 정보를 제공할 수 있는 신뢰도흐름도를 개발하였다. 유향그래프 분석기법은 화학공정이 정상적으로 작동할 가능성을 평가할 수 있는 기법으로써 노드와 아크를 사용하여 화학공정을 유향그래프로 모델화하고, 이 유향그래프를 순차적으로 해석하여 화학공정의 신뢰도를 평가하는 기법이다. 본 연구에서는 운전시간에 따른 화학공정의 신뢰도를 분석하고, 그 결과를 공정배관 계장도에 삽입하여 신뢰도흐름도를 개발하였다. 본 신뢰도흐름도는 화학공정의 기본 도면인 공정흐름도, 공정배관 계장도와 마찬가지로 화학공정의 설계, 예방점검 등 설비관리에 효율적으로 이용될 수 있을 것이다.

Comparative Study and Electrochemical Properties of LiFePO4F Synthesized by Different Routes

  • Huang, Bin;Liu, Suqin;Li, Hongliang;Zhuang, Shuxin;Fang, Dong
    • Bulletin of the Korean Chemical Society
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    • 제33권7호
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    • pp.2315-2319
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    • 2012
  • To improve the performance of $LiFePO_4F$, a novel sol-gel process is developed. For comparison, ceramic process is also implemented. From X-ray diffraction results we know that each sample adopts a triclinic $P{\bar{1}}$ space group, and they are isostructural with amblygonite and tavorite. The scanning electron microscope images show that the homogeneous grains with the dimension of 300-500 nm is obtained by the sol-gel process; meanwhile the sample particles obtained by ceramic process are as big as 1000-3000 nm. By galvanostatic tests and at electrochemical impedance spectroscopy method, the sample obtained by sol-gel process presents better electrochemical properties than the one obtained by ceramic process.

청정생산평가를 위한 모사기 개발에 관한 연구 : ECH 생산공정 사례 적용 (Study of Developing Simulation Package for Cleaner Production Assessment : Case Study for ECH Process)

  • 박영철;장욱;박신정;홍원희;이태용;김영섭;윤창한;조병남;김연석
    • 청정기술
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    • 제9권1호
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    • pp.1-8
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    • 2003
  • 청정기술을 석유화학분야에 적용하기 위해서는 주어진 공정에 대한 모사기가 요구된다. 본 연구에서는 주어진 공정에 대한 모사기화 과정에서 반응부분과 재순환 부분에 대한 모사기화 과정을 각각 EA(Ethanol) 공정과 MEK(Methyl Ethyl Ketene) 공정을 예로 들어 설명하였다. 완성된 모사기를 기반으로 여러 가지 개선안을 도출하고 그 개선안들에 대한 타당성 검증을 수행함으로써 청정 기술을 현장에 보급하고 이러한 과정을 지속적으로 유지할 수 있는 환경을 제공하였다.

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난분해성 산업폐수 처리를 위한 고도산화기술 (Advanced oxidation technologies for the treatment of nonbiodegradable industrial wastewater)

  • 김민식;이기명;이창하
    • 상하수도학회지
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    • 제34권6호
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    • pp.445-462
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    • 2020
  • Industrial wastewater often contains a number of recalcitrant organic contaminants. These contaminants are hardly degradable by biological wastewater treatment processes, which requires a more powerful treatment method based on chemical oxidation. Advanced oxidation technology (AOT) has been extensively studied for the treatment of nonbiodegradable organics in water and wastewater. Among different AOTs developed up to date, ozonation and the Fenton process are the representative technologies that widely used in the field. Based on the traditional ozonation and the Fenton process, several modified processes have been also developed to accelerate the production of reactive radicals. This article reviews the chemistry of ozonation and the Fenton process as well as the cases of application of these two AOTs to industrial wastewater treatment. In addition, research needs to improve the cost efficiency of ozonation and the Fenton process were discussed.

Effects of chemical reaction on the polishing rate and surface planarity in the copper CMP

  • Kim, Do-Hyun;Bae, Sun-Hyuk;Yang, Seung-Man
    • Korea-Australia Rheology Journal
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    • 제14권2호
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    • pp.63-70
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    • 2002
  • Chemical mechanical planarization (CMP) is the polishing process enabled by both chemical and mechanical actions. CMP is used in the fabrication process of the integrated circuits to achieve adequate planarity necessary for stringent photolithography depth of focus requirements. And recently copper is preferred in the metallization process because of its low resistivity. We have studied the effects of chemical reaction on the polishing rate and surface planarity in copper CMP by means of numerical simulation solving Navier-Stokes equation and copper diffusion equation. We have performed pore-scale simulation and integrated the results over all the pores underneath the wafer surface to calculate the macroscopic material removal rate. The mechanical abrasion effect was not included in our study and we concentrated our focus on the transport phenomena occurring in a single pore. We have observed the effects of several parameters such as concentration of chemical additives, relative velocity of the wafer, slurry film thickness or ash)tract ratio of the pore on the copper removal rate and the surface planarity. We observed that when the chemical reaction was rate-limiting step, the results of simulation matched well with the experimental data.

Carbon Nanofibers with Controlled Size and Morphology Synthesized with Ni-MgO Catalyst Treated by Mechanochemical Process

  • Fangli Yuan;Ryu, Ho-Jin;Kang, Yong-Ku;Park, Soo-Jin;Lee, Jae-Rock
    • 반도체디스플레이기술학회지
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    • 제3권1호
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    • pp.9-13
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    • 2004
  • Carbon nanofibers (CNFs) with uniform diameter and controlled size were prepared from catalytic decomposition of $\textrm{C}_{2}\textrm{H}_{2}$ with Ni-MgO catalyst treated by mechanochemical (MC) process. The properties of Ni catalyst, such as size, distribution and morphology, can be governed by tuning grinding time in MC process. As a result, size and structure of CNFs can be tailored. The effect of grinding time to the as-grown CNFs was studied. CNFs with diameter from 10-70 nm were synthesized. CNFs with bundle formation sharing one tip and twisted CNFs were also synthesized with catalyst treated by MC process.

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화학공정 산업에서의 지속가능성과 공정시스템 공학 (The Role of Process Systems Engineering for Sustainability in the Chemical Industries)

  • 장남진;단승규;신동일;이기백;윤인섭
    • Korean Chemical Engineering Research
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    • 제51권2호
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    • pp.221-225
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    • 2013
  • 지속가능성이란 사회적, 경제적, 환경적인 영향을 전반적으로 고려하며, 인간의 건강과 생활 증진을 내포하고, 환경자원의 보호와 경제적 번영을 의미한다. 지속가능성에 대한 심도 있는 이해는 이러한 환경적인 영향에 대한 고려뿐만 아니라 원료 및 자원채취, 이송, 생산 협력의 전반적인 순환을 다루어야 한다. 화학산업의 지속가능한 발전은 화학공정안전의 발전을 통한 상호보완적인 강화없이 이루어지기 어렵다. 이러한 관점에서 화학공정안전은 국제시장에서 경쟁력 강화의 기회라고도 할 수 있다. 화학공정안전의 변화하는 새로운 패러다임은 현존하는 시스템과 생산공정의 기본 디자인을 고려한 총체적 순환 전 과정으로부터 나온다. 이렇게 화학공정안전을 향상시키기 위해서는 관리 시스템을 포함한 정량적 위험성 평가 방법과 다양한 공정안전 데이터 및 지식베이스를 포함한 통합 스마트시스템의 개발이 필요하다. 본 논문에서는 화학산업안전의 전 과정 순환의 필요성에 대해 언급하였고, 이를 향상시키기 위한 공정안전 신기술에 대해 논의하였다. 변화하는 공정시스템공학에서 사고 없는 지속 가능한 산업의 발전을 위해서는 3 가지의 S, 즉 안전(Safety), 안정(Stability), 안보(Security)의 조합이 적절히 이루어져야 할 것이다.

부산지역 일부 제조업 산업장의 기중 5가지 화학물질의 경시적 농도 변화 (Chronological Concentration Change of Five Chemical Substances in Manufacturing Industry of Busan Area)

  • 박준제;선병관;손병철;문덕환
    • 한국산업보건학회지
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    • 제16권1호
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    • pp.68-80
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    • 2006
  • This study aimed to prepare the fundamental data and assess the status and trend of exposure level for 5 chemical substances such as sulfuric acid, hydrogen chloride, ammonia, formaldehyde and phenol in manufacturing industry by type of industry, working process, and size of factory, chronological change. Subjects related to this study consist of 146 factories, 12 industries and 17 working processes located in Busan area from Jan. 1997 to Dec. 2001. 1. All 5 kinds of chemical substances by type of industry, working process were generated in chemical manufacturing industry. There were founded in 8 types of industries and 13 types of working processes for ammonia, which is the highest number of in all 5 chemical substances. 2. In terms of the exposure level for 5 chemical substances by type of industry, working process, geometric mean concentration for sulfuric acid was $0.40mg/m^3$ in manufacture of chemicals and chemical products, $0.30mg/m^3$ in compounding process, for hydrogen chloride was 0.57 ppm in manufacture of basic metal, 0.48 ppm in dyeing process, for ammonia was 1.11 ppm in manufacture of rubber and plastic products, 0.94 ppm in buffing process, for formaldehyde was 0.49 ppm in manufacture of wood and of products of wood and cork, except furniture; manufacture of articles straw and plating materials, 0.53 ppm in mixing process, and for phenol were 0.53 ppm in manufacture of chemical and chemical products, 0.55 ppm in compounding process, respectively. Results for 5 chemical substances by type of industry and working process were significantly higher than those of the others(p<0.05). 3. The exposure level for hydrogen chloride, formaldehyde were significantly increased by size of industry (p<0.01). ammonia was significantly decreased by size of industry (p<0.01). 4. In trend of the concentration difference of five chemical substances by chronology, geometric mean concentration for sulfuric acid was significantly increased (p<0.01), hydrogen chloride and ammonia were significantly decreased by year (p<0.05) and for formaldehyde and phenol were decreased in chronological change. According to the above results 5 chemical substances were founded together in a way mixed in the same places one another and concentrations of chemical substances by industry, working process, size of industry and year appeared markedly. The authors recommend more systemic and effective work environmental management should be conducted in workplaces generating five chemical substances.

Highly Sensitive Luminescence Assessment of Bile Acid Using a Balofloxacin-Europium(III) Probe in Micellar Medium

  • Cai, Huan;Zhao, Fang;Si, Hailin;Zhang, Shuaishuai;Wang, Chunchun;Qi, Peirong
    • Bulletin of the Korean Chemical Society
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    • 제33권12호
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    • pp.4145-4149
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    • 2012
  • A novel and simple method of luminescence enhancement effect for the determination of trace amounts of bile acid was proposed. The procedure was based on the luminescence intensity of the balofloxacin-europium(III) complex that could be strongly enhanced by bile acid in the presence of sodium dodecyl benzene sulfonate (SDBS). Under the optimum conditions, the enhanced luminescence intensity of the system exhibited a good linear relationship with the bile acid concentration in the range $5.0{\times}10^{-9}-7.0{\times}10^{-7}\;mol\;L^{-1}$ with a detection limit of $1.3{\times}10^{-9}\;mol\;L^{-1}$ ($3{\sigma}$). The relative standard deviation (RSD) was 1.7% (n = 11) for $5.0{\times}10^{-8}\;mol\;L^{-1}$ bile acid. The applicability of the method to the determination of bile acid was demonstrated by investigating the effect of potential interferences and by analyzing human serum and urine samples. The possible enhancement mechanism of luminescence intensity in balofloxacin-europium(III)-bile acid-SDBS system was also discussed briefly.