• Title/Summary/Keyword: Charpy Impact Tests

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A Characteristics of Heat Affected Zones in Weld Repair for a Damaged CrMoV Turbine Rotor Steel (손상된 CrMoV 터빈로터강의 보수용접에서 후열처리 온도에 따른 열영향부의 특성)

  • 김광수;오영근;안병국
    • Journal of Welding and Joining
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    • v.14 no.4
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    • pp.89-98
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    • 1996
  • This study was performed to establish the characteristics of the heat affected zones from view point of the repair weldability for a damaged CrMoV steam turbine rotor steel. Characterization of the heat affected zones of the weldment was conducted with respect to various of postweld heat treatment temperatures, $566^{\circ}C$, $621^{\circ}C$ and $677^{\circ}C$. The evaluations of the heat affected zones were carried out in terms of microstructural characterization, microhardness measurements, Charpy v-notch impact, tensile and stress-rupture tests. The results indicated that the effect of the postweld heat treatment at $677^{\circ}C$ exhibited the favorable microstructure and mechanical properties for the stability of the heat affected zones. While the heat affected zone of the weldment, produced without postweld heat treatment, displayed the inferior toughness and microstructure indicating localized carbide precipitations on the grain boundary. It was also indicated that the stability of the heat affected zones were deteriorated by the formation of the cavitation on the grain boundaries.

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The Effect of Specimen Size in Charpy Impact Testing (샬피 충격시험에 있어서 시험편 크기의 영향)

  • Kim, Hoon;Kim, Joo-Hark;Chi, Se-Hwan;Hong, Jun-Hwa
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.1
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    • pp.93-103
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    • 1997
  • Charpy V-notch impact tests were performed on the full-, half-and third-size specimens from two ferritic SA 508 Cl. 3 steels for nuclear pressure vessel. New normalization factors were proposed to predict the upper shelf energy(USE) and the ductile-brittle transition temperature(DBTT) of full-size specimens from the measured data on sub-size specimens. The factors for the USE and the DBTT are $(Bb^2/Kt); and; (Bb/R)^1/2/, $ respectively, where B the width, b the ligament size, $K_{t}$ the elastic stress concentration factor, and R the notch root radius. These correlations successfully estimated the USE and DBTT of the full-size specimens based on sub-size specimen data. In addition, the size effects were studied to develop the correlations among absorbed energy, lateral expansion(LE) and displacement. It was also found that the LE was able to be estimated from the displacement obtained by the instrumented impact test, and that the displacement would be used as a criterion for the toughness of the steels corresponding to change in their yield strength.h.

Effect of Isothermal Heat Treatment on the Microstructure and Mechanical Properties of Medium-Carbon Bainitic Steels (등온 열처리에 따른 중탄소 베이나이트강의 미세조직과 기계적 특성)

  • Lee, Ji-Min;Lee, Sang-In;Lim, Hyeon-Seok;Hwang, Byoungchul
    • Korean Journal of Materials Research
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    • v.28 no.9
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    • pp.522-527
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    • 2018
  • This study investigates the effects of isothermal holding temperature and time on the microstructure, hardness and Charpy impact properties of medium-carbon bainitic steel specimens. Medium-carbon steel specimens with different bainitic microstructures are fabricated by varying the isothermal conditions and their microstructures are characterized using OM, SEM and EBSD analysis. Hardness and Charpy impact tests are also performed to examine the correlation of microstructure and mechanical properties. The microstructural analysis results reveal that granular bainite, bainitic ferrite, lath martensite and retained austenite form differently in the specimens. The volume fraction of granular bainite and bainitic ferrite increases as the isothermal holding temperature increases, which decreases the hardness of specimens isothermally heat-treated at $300^{\circ}C$ or higher. The specimens isothermally heat-treated at $250^{\circ}C$ exhibit the highest hardness due to the formation of lath martensite, irrespective of isothermal holding time. The Charpy impact test results indicate that increasing isothermal holding time improves the impact toughness because of the increase in volume fraction of granular bainite and bainitic ferrite, which have a relatively soft microstructure compared to lath martensite for specimens isothermally heat-treated at $250^{\circ}C$ and $300^{\circ}C$.

A Study on the Charpy Impact Performance of Structural Steel Considering the Leakage of Cryogenic Liquefied Gas (극저온 액화가스 누출에 의한 선체 구조용 강재의 샤르피 충격성능에 관한 연구)

  • Dong Hyuk Kang;Jeong-Hyeon Kim;Seul-Kee Kim;Tae-Wook Kim;Doo-Hwan Park;Ki-Beom Park;Jae-Myung Lee
    • Journal of the Korean Society of Industry Convergence
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    • v.26 no.2_2
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    • pp.333-340
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    • 2023
  • Environmental regulations are being strengthened worldwide to solve global warming. For this reason, interest in eco-friendly gas fuels such as LNG and hydrogen is continuously increasing. However, when adopting eco-friendly gas fuel, liquefying at a cryogenic temperature is essential to ensure economic feasibility in storage and transportation. Although austenitic stainless steel is typically applied to store cryogenic liquefied gas, structural steel can experience sudden heat shrinkage in the case of leakage in the loading and unloading process of LNG. In severe cases, the phase of the steel may change, so care is required. This study conducted Charpy impact tests on steel material in nine different temperature ranges, from room to cryogenic temperatures, to analyze the effects of cryogenic liquefied gas leaks. As a result of the study, it was not easy to find variations in ductile to brittle transition temperature (DBTT) due to the leakage of cryogenic liquefied gas. Still, the overall impact toughness tended to decrease, and these results were verified through fracture surface analysis. In summary, brittle fracture of the steel plate may occur when a secondary load is applied to steel for hull structural use exposed to a cryogenic environment of -40 ℃ or lower. Therefore, it needs to be considered in the ship design and operating conditions.

FRACTURE TOUGHNESS CHARACTERISTICS IN HIGH ENERGY DENSITY BEAM WELDED JOINT OF HIGH TENSILE STEELS

  • Ro, Chan-Seung;Yamada, Tomoaki;Mochizuki, Masahito;Ishikawa, Nobuyuki;Bang, Han-Sur;Toyoda, Masao
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.583-588
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    • 2002
  • The purpose of the study is to evaluate fracture toughness on the Laser and the electron beam welded joints of high tensile steels (HT500, HT550, HT650) by using 3-point bend CTOD and Charpy impact test. WM (weld metal) CTOD tests have been carried out using two kinds of CTOD specimen, the Laser beam welding (108mm length, and 24mm width, and 12mm thickness) and the electron beam welding (l71mm length, and 38mm width, and 19mm thickness). WM Charpy impact specimen is a standard V-notch type, and the temperature of the experiment is changed from -45 to 20 degree of centigrade. FE-analysis is also performed in order to investigate the effect of stress-strain fields on fracture characteristics. Results of the standard V-notch Charpy test are influenced by strength mis-match effect and the absorbed energy vE depends on crack path, and The transition temperature of Laser beam welded joints is more higher than that of electron beam welded joints. Results of the 3-point bend test give low critical CTOD and the crack path is in the weld metal of al specimens. These results indicate fracture toughness characteristics of the welded joints and transition temperature of HT500 are similar both a Laser beam welded joint and an electron beam welded joint. But the fracture toughness and the transition temperature of the electron beam welded joints of HT550 and HT650 are higher than those o the Laser beam welded joints.

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Variation of Impact Values by Heat Treatment Temperature to Prevent Brittle Fracture of Roll Shell Steel (II) -Comparison of properties between domestic and French-made products- (압연롤강의 취성파괴 방지를 위한 열처리 온도에 따른 충격치 변화에 관한 연구 (II) -수명향상을 위한 국산과 외산소재의 물성과 파괴특성비교-)

  • Suh, Chang-Min;Suh, Min-Soo;Oh, Sang-Yeob
    • Journal of Ocean Engineering and Technology
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    • v.25 no.5
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    • pp.40-46
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    • 2011
  • This study carried out a series of experiments involving impact tests (Drop weight type & Charpy type with a standard specimen and newly designed I-type specimen), hardness tests, and fracture surface observations of French-made roll shell steel (F), abnormal roll shell steel (M), reheated roll shell steel (R), and S25C steel under heat treatment conditions ($570^{\circ}C$) to analyze the cause and prevent the roll shell steel's brittle fracture and its damage.

Variation of Impact Values by Heat Treatment Temperature to Prevent Brittle Fracture of Roll Shell Steel (압연롤강의 취성파괴 방지를 위한 열처리 온도에 따른 충격치 변화에 관한 연구 (I))

  • Suh, Chang-Min;Suh, Min-Soo;Cho, Hae-Yong
    • Journal of Ocean Engineering and Technology
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    • v.25 no.5
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    • pp.33-39
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    • 2011
  • This study involved a series of experiments, which included impact tests (drop weight & Charpy) and hardness tests under various heat treatment conditions, followed by fractography observations of Normal Roll Shell steel (NRS), Abnormal Roll Shell steel (ARS), and S25C steel, in order to analyze the cause of brittle fracture and damages in Roll Shell steel. The optimal tempering temperature was characterized for ARS and NRS.

Effect of Chemical Compositions on Microstructure and Mechanical Properties of Base Metal and HAZ of Bainitic Steel Plates (베이나이트계 후판강의 모재 및 열영향부의 미세조직과 기계적 특성에 미치는 화학 조성의 영향)

  • Cho, Sung Kyu;Joo, Hyung Goun;Shin, Sang Yong
    • Korean Journal of Materials Research
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    • v.29 no.4
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    • pp.211-220
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    • 2019
  • In this study, three kinds of bainitic steel plates are manufactured by varying the chemical compositions and their microstructures are analyzed. Tensile and Charpy impact tests are performed at room and low temperature to investigate the correlation between microstructure and mechanical properties. In addition, heat affected zone (HAZ) specimens are fabricated by a simulation of welding processes, and the HAZ microstructure is analyzed. The base steel that has the lowest carbon equivalent has the highest volume fraction of acicular ferrite and the lowest volume fraction of secondary phases, so the strength is the lowest and the elongation is the highest. The Mo steel has a higher volume fraction of granular bainite and more secondary phases than the base steel, so the strength is high and the elongation is low. The CrNi steel has the highest volume fraction of the secondary phases, so the strength is the highest and elongation is the lowest. The tensile properties of the steels, namely, strength and elongation, have a linear correlation with the volume fraction of secondary phases. The Mo steel has the lowest Charpy impact energy at $-80^{\circ}C$ because of coarse granular bainite. In the Base-HAZ and Mo-HAZ specimens, the hardness increases as the volume fraction of martensite-austenite constituents increases. In the CrNi-HAZ specimen, however, hardness increases as the volume fraction of martensite and bainitic ferrite increases.

An Experimental Study on Mortar Beam Stengthened by Composite Material (모르타르 보의 복합재료 보강 효과에 관한 실험적 연구)

  • 차승환;정일섭
    • Composites Research
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    • v.13 no.3
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    • pp.1-8
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    • 2000
  • Excellent environmental durability and handy installation procedure as well as high specific strength and stiffness have introduced fiber-reinforced polymeric composite materials into the civil and architectural engineering field. This study presents the considerably enhanced strength characteristics of the mortal beams by being reinforced with epoxy-bonded carbon fiber sheets(CFS). Three point bending and Charpy impact tests were performed on both of bare and reinforced mortar specimens. The influences of length, and the number of reinforcing plies were investigated. Strength reduction due to pre-existent notch was lessened dramatically. The acoustic emission(AE) measurement revealed the progressive damage process in reinforced specimens.

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A Study of the Ageing Treatment on the mechanical properties and microstructure of Cu-bearing HSLA steels (Cu를 함유한 HSLA강의 기계적 성질 및 미세 조직에 미치는 시효처리의 영향)

  • 박태원;심인옥;김영우;강정윤
    • Proceedings of the KWS Conference
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    • 1994.05a
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    • pp.39-43
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    • 1994
  • The effects of ageing treatment on the mechanical properties of two Cu-bearing HSLA(High Strength Low Alloy) steels, HSLA-A and HSLA-B ,were studied by means of SEM, TEM, tensile, charpy impact and hardness tests. These steels showed excellent combination in strength and toughness at an ageing of $650^{\circ}C$ by the precipitation of $\varepsilon$-Cu and low carbon alloying. The peak strength was achieved at an ageing of 50$0^{\circ}C$ in both steels, while the impact energy was very low in this peak strength. With ageing temperature above this temperature, strength was decreased whereas impact energy increased. A marked increase in hardness above 675$^{\circ}C$ was associated with the formation of “M-A constituents” which forms during cooling from austenite-ferrite two phase region. The impact transition temperature of HSLA-A and HSLA-B steels were -l$25^{\circ}C$ and -145$^{\circ}C$, respectively.

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