• 제목/요약/키워드: Char layer

검색결과 32건 처리시간 0.024초

Halogen-Free 난연제를 포함하는 파우더 코팅소재 제조 및 화재안전성 연구 (A Study on the Preparation of Powder Coatings Containing Halogen-Free Flame Retardant and Fire Safety)

  • 이순홍;정화영;김대인;노태준
    • 한국안전학회지
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    • 제26권4호
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    • pp.47-58
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    • 2011
  • Halogen free intumescent flame retardants(IFRS), such as the mixture of melamine phosphate(MP) and char forming agents(pentaerythritol(PER), di-pentaerythritol(DiPER), tris(2-hydroxyethyl) isocyanurate(THEIC)), were prepared and characterized. Polypropylene(PP)/$IFR_S$ composites were also prepared in the presence of ethylene diamine phosphate(EDAP) as a synergist and used into flame retardant PP powder coatings. Thermoplastic PP powder coatings at 20 wt% flame retardant loading were manufactured by extruded and then mechanical cryogenic crushed to bring them in fine powder form. These intumescent flame retardant powder coatings($IFRPC_S$) were applied on mild steel surface for the purpose of protection and decorative. It is a process in which a $IFRPC_S$ particles coming in contact with the preheated mild steel surface melt and form a thin coating layer. The obtained MP flame retardant was analyzed by utilizing FTIR, solid-state $^{31}P$ NMR, ICP, EA and PSA. The mechanical properties as tensile strength, melt flow index(MFI) and the thermal property as TGA/DTA and the fire safety characteristics as limiting oxygen index(LOI), UL94 test, SEM were used to investigate the effect of $IFRPC_S$. The experimental results show that the presence of $IFR_S$ considerably enhanced the fire retardant performances as evidenced by the increase of LOI values 17.3 vol% and 32.6 vol% for original PP and $IFRPC_S$-3(PP/MP-DiPER/EDAP), respectively, and a reduction in total flaming combustion time(under 15 sec) in UL94 test of $IFRPC_S$. The prepared $IFRPC_S$-3 have good comprehensive properties with fire retardancy 3.2 mm UL94 V-0 level, LOI value 32.6%, tensile strength $247.3kg/cm^2$, surface roughness Ra $0.78{\mu}m$, showing a better application prospect. Through $IFRPC_S$-2(PP/MP-PER/EDAP) and $IFRPC_S$-3 a better flame retardancy than that of the $IFRPC_S$-1(PP/MP/EDAP) was investigated which was responsible for the formed more dense and compact char layer, improved synergy effect of MP and PER/DiPER.

고체 로켓 노즐의 경계층 해석과 유한차분법을 이용한 탄소/페놀릭의 열반응 해석 연구 (Analysis of Boundary Layer in Solid Rocket Nozzle and Numerical Analysis of Thermal Response of Carbon/Phenolic using Finite Difference Method)

  • 서상규;함희철;강윤구
    • 한국추진공학회지
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    • 제22권1호
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    • pp.36-44
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    • 2018
  • 고체 로켓 추진기관 노즐의 내열재로 사용되는 탄소/페놀릭 복합재료의 열반응 수치해석을 수행하였다. 본 논문에서 탄소/페놀릭 재료의 열반응 해석은 (1) 로켓 노즐벽에서 대류열전달계수를 구하기 위한 연소가스의 경계층 적분방정식 수치해석과 (2) 삭마두께, 숯깊이 및 온도를 계산하기 위한 탄소/페놀릭의 열반응(열분해, 삭마)을 고려한 1차원 열전도 해석으로 구성된다. 시험결과와 해석결과를 비교 분석하였으며, 목삽입재 좌우 인접 부위를 제외하고 잘 일치하는 것을 확인 할 수 있었다.

Spin-coated ultrathin multilayers and their micropatterning using microfluidic channels

  • Hongseok Jang;Kim, Sangcheol;Jinhan Cho;Kookheon Char
    • Korea-Australia Rheology Journal
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    • 제15권1호
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    • pp.1-7
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    • 2003
  • A new method is introduced to build up organic/organic multilayer films composed of cationic poly(allylamine hydrochloride) (PAH) and negatively charged poly (sodium 4-styrenesulfonate) (PSS) using the spinning process. The adsorption process is governed by both the viscous force induced by fast solvent elimination and the electrostatic interaction between oppositely charged species. On the other hand, the centrifugal and air shear forces applied by the spinning process significantly enhances desorption of weakly bound polyelectrolyte chains and also induce the planarization of the adsorbed polyelectrolyte layer. The film thickness per bilayer adsorbed by the conventional dipping process and the spinning process was found to be about 4 ${\AA}$ and 24 ${\AA}$, respectively. The surface of the multilayer films prepared with the spinning process is quite homogeneous and smooth. Also, a new approach to create multilayer ultrathin films with well-defined micropatterns in a short process time is Introduced. To achieve such micropatterns with high line resolution in organic multilayer films, microfluidic channels were combined with the convective self-assembly process employing both hydrogen bonding and electrostatic intermolecular interactions. The channels were initially filled with polymer solution by capillary pressure and the residual solution was then removed by the .spinning process.

Proximity Effect in Nb/Gd Layers

  • Jung, Dong-Ho;Char, K.
    • Progress in Superconductivity
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    • 제12권2호
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    • pp.110-113
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    • 2011
  • We have grown a Nb/Gd bilayer on a$SiO_2$/Si substrate by using a DC magnetron sputtering system, which was fabricated in situ with silicon stencil masks. In order to investigate proximity effect of the Nb/Gd bilayer, we used a planar tunnel junction with an AlOx tunnel barrier by oxidizing the Al ground electrode at the bottom. A $Co_{60}Fe_{40}$ backing of Al was deposited so as to reduce the superconductivity of the Al, ensuring a normal counterelectrode. With a 50-nm-thick Nb layer, we have measured dI/dV (dynamic conductance) by varying the thickness of Gd, which can reveal the density of states (DOS) of the Nb/Gd bilayer as a function of the Gd thickness resulting from the proximity effect of a superconductor/ferromagnet bilayer (S/F). The SF proximity effect in Nb/Gd will be discussed in comparison to our previous results of the CoFe/Nb, Ni/Nb and CuNi/Nb proximity effect; Gd is expected to show different effects since Gd has f-electrons, while CoFe, Ni, and CuNi have only d-electrons. Our studies will focus on the triplet correlation in a superconducting pair.

High Flame Retardancy and High-strength of Polymer Composites with Synergistically Reinforced MOSw and EG

  • Kim, Chowon;Lee, Jinwoo;Yoon, Hyejeong;Suhr, Jonghwan
    • Composites Research
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    • 제35권5호
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    • pp.359-364
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    • 2022
  • Polymers are inherently vulnerable to flame, which limits their application to various high-tech industries. In addition, environmental regulations restrict the use of halogen-based flame retardants which has best flame-retardant effect. There are inorganic flame retardants and phosphorous flame retardants as representative non-halogen-based flame retardants. However, high content of flame retardants is required to impart high flame retardancy of the polymers, and this leads to a decrease in mechanical properties. In this research, a new approach for inorganic flame retardant-based polymer composites with high mechanical properties and flame retardancy was suggested. Inorganic flame retardants called as magnesium oxysulfate whisker (MOSw) were used in this research. MOSw can extinguish fire by releasing water and non-combustible gases when exposed to flame. In addition, they have reinforcing effect when added into the polymer with its high aspect ratio. Expandable graphite (EG) was used as a flame-retardant supplement by helping to form a more dense char layer. Through this research, it is expected that it can be applied to various industries requiring flame retardancy such as automobile, and architecture by replacing halogen-based flame polymer composites.

고체추진기관 연소관단열재의 열파괴 예측기법 (Prediction Method for Thermal Destruction of Internal Insulator in Solid Rocket Motor)

  • 배지열;황인식;강윤구
    • 한국추진공학회지
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    • 제27권1호
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    • pp.9-16
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    • 2023
  • 본 연구에서는 고체추진기관 내 연소관단열재의 열분해와 삭마를 고려하여 단열재의 열응답을 예측할 수 있는 일차원 해석기법을 개발하였다. 모델링에는 연소관단열재 내부에서 발생하는 열분해로 인한 물성변화, 숯층의 팽창 및 분해가스 이동을 고려하였다. 또한 연소가스로부터의 복사/대류 열유속을 경계조건으로 적용하였으며 단열재 표면에서 발생하는 화학적 삭마속도를 대수식으로 모델링하였다. 해석기법 검증을 위해 열전대가 설치된 시험모터에 대한 해석을 수행하였다. 해석으로 도출된 온도분포는 시험과 유사한 값을 나타냈으며 시험과 예측 열파괴두께의 오차는 0.1 mm 내외였다.

임진강변 퇴적층 내 탄소물질들의 분포 및 특성 연구 (A Study on the Distribution and Property of Carbonaceous Materials in the Subsurface Sediments near the Imjin River)

  • 정상조
    • 한국지하수토양환경학회지:지하수토양환경
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    • 제15권3호
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    • pp.34-43
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    • 2010
  • The fate of hydrophobic organic contaminants (HOCs) in ground water is highly affected by the distribution and property of the carbonaceous materials (CMs) in subsurface sediments. CMs in soils consist of organic matters (e.g., cellulose, fulvic acid, humic acid, humin, etc.) and black carbon such as char, soot, etc. The distribution and property of CMs are governed by source materials and geological evolution (e.g., diagenesis, catagenesis, etc.) of them. In this study, the distribution and property of CMs in subsurface sediments near the Imjin river in the Republic of Korea and HOC sorption property to the subsurface sediments were investigated. The organic carbon contents of sand and clay/silt layers were about 0.35% and 1.37%, respectively. The carbon contents of condensed form of CMs were about 0.13% and 0.45%, respectively. The existence of black carbon was observed using scanning electron microscopes with energy dispersive spectroscopy. The specific surface areas (SSA) of CMs in heavy fraction(HFrCM) measured with N2 were $35-46m^2/g$. However, SSAs of those HFrCM mineral fraction was only $1.6-4.3m^2/g$. The results of thermogravimetric analysis show that the mass loss of HFrCM was significant at $50-200^{\circ}C$ and $350-600^{\circ}C$ due to the degradation of soft form and condensed form of CMs, respectively. The trichloroethylene (TCE) sorption capacities of sand and clay/silt layers were similar to each other, and these values were also similar to oxidzed layer of glacially deposited subsurface sediments of the Chanute Air Force Base (AFB) in Rantoul, Illinois. However, these were 7-8 times lower than TCE sorption capacity of reduced layer of the Chanute AFB sediments. For accurate prediction of the fate of hydrophobic organic contaminants in subsurface sediments, continuous studies on the development of characterization methods for CMs are required.

C-C 복합재료와 Graphite 노즐목 내열재의 침식조직 특성에 대한 연구 (A Study on Erosion Structure Properties for Thermal Insulation Materials on Carbon-Carbon Composites and Graphite Nozzle Throat)

  • 김영인;이수용
    • 항공우주시스템공학회지
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    • 제11권5호
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    • pp.42-49
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    • 2017
  • 고체추진 로켓(SRM)은 모터케이스, 점화기, 추진제, 노즐, 절연체, 제어 및 구동장치 등으로 구성되어 있으며 액체로켓과 다르게 노즐을 냉각시킬 수 없어 고온 및 고속의 연소가스에 의해 침식(Erosion)이 발생한다. 이러한 침식현상은 노즐목의 형상 변화를 일으키며 로켓의 추력 성능을 감소시킨다. 로켓 노즐의 재질은 침식현상을 최소화하고 열을 차단시키는 효과가 있어야 하며 용융 상태에서 소실되지 않고 전단력이나 압력에 견딜 수 있어야 한다. 본 연구는 실험을 통하여 고체로켓 노즐의 재질에 대하여 연소시간별 침식특성을 파악한다. 그리고 Graphite와 C-C 복합재료의 각 재질별 조직검사를 통하여 침식 후의 미세특징을 비교 분석하여 침식특성을 규명한다.

슬립주입에 의한 Y - TZP/Ce-TZP 다층 복합체의 제조(II) (Fabrication of Y-TZP/Ce-TZP Multilayer Composites Using Slip Casting(II))

  • 김민주;이윤복;김영우;전병세;박홍채
    • 한국재료학회지
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    • 제10권10호
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    • pp.677-683
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    • 2000
  • 3Y-TZP/12Ce-TZP 의 3층 5층 복합체를 슬립주입법으로 제조하고, 그 기계적 성질을 검토하였다. 지름-원반압축시험법으로 구한 다층복합체의 파괴강도는 327~534MPa이었다. Vickers압입하중의 증가(~300N)와 더불어 압입강도는 전반적으로 감소하였으나, 다층물질은 단상물질에 비하여 우수한 손상저항을 나타내었다. 49N의 하중으로 압입후 다층물질의 4점 꺽임강도는 620~674MPa 인데 반하여 단상 물질의 경우는 129~339MPa을 나타내었다. 압자압입에 의한 다층물질의 인서은 $7.7~13.1\;MPa{\cdot}m^{1/2}$ 정도를 나타내었다.

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NaCl/H3PO4 내염화 처리가 라이오셀 섬유의 열 안정 및 내산화 특성에 미치는 영향 (Effects of NaCl/H3PO4 Flame Retardant Treatment on Lyocell Fiber for Thermal Stability and Anti-oxidation Properties)

  • 김은애;배병철;이철위;전영표;이영석;인세진;임지선
    • 공업화학
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    • 제25권4호
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    • pp.418-424
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    • 2014
  • 본 연구에서는 NaCl/$H_3PO_4$ 혼합수용액을 사용하여 라이오셀 섬유의 내염화 처리를 수행하고 이에 따른 열 안정성과 내산화성의 향상 효과를 고찰하였다. 라이오셀 섬유를 다양한 공정조건으로 내염화 처리한 후 열 안정성과 내산화성을 측정 및 분석하고 그에 따른 메커니즘을 제시하였다. 실험결과, 내염화 처리된 라이오셀 섬유의 적분 열분해 온도(integral procedural decomposition temperature, IPDT)와 한계산소지수(limited oxygen index, LOI)는 약 23, 30% 증가하였으며, 활성화 에너지(activation energy, $E_a$) 값은 약 24% 향상된 것을 알 수 있었다. 이러한 결과는 $H_3PO_4$와 NaCl가 연소시 에스테르화 반응, 탈수소화 반응 및 C-C결합의 분해반응으로 char 형성을 촉진하고 섬유 표면에 형성된 탄소 층을 형성함으로써, 고분자 수지 내부로 산소와 열 공급을 물리적으로 차단하여 열 안정성과 내산화성이 향상된 것으로 판단된다. 이러한 결과를 바탕으로, NaCl/$H_3PO_4$ 혼합수용액을 이용한 내염화 처리 공정의 최적화된 인자 및 메커니즘을 제시하였고 열 안정성과 내산화성이 향상된 라이오셀을 성공적으로 제조하였다.