• 제목/요약/키워드: Channel machining

검색결과 62건 처리시간 0.037초

Micro-EDM 채널가공에서 초음파 가진의 영향 (Effect of Ultrasonic Vibration on Micro-EDM Channel)

  • 임희성;홍민성
    • 한국생산제조학회지
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    • 제25권6호
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    • pp.421-425
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    • 2016
  • Micro-EDM is one of the recent fine-machining technologies. Micro-EDM is widely used in precision processes because products manufactured via EDM are free from workpiece hardness. However, the debris produced during the process cause many problems such as reduced precision of the process. The first solution of this problem involves using the milling hole process. Micro-EDM hole process involves an electrode moving rapidly in the vertical direction via a servo system to disperse debris. However, this process can cause reduced work efficiency owing to contact between the electrode and workpiece. In this study, ultrasonic vibration is added to micro-EDM channel machining. Ultrasonic vibration removes the debris during machining and enables precision machining. Consequently, a clean work environment for the subsequent processes is maintained.

마이크로 채널의 가공성에 관한 연구 (A Study on the Machinability of Micro-Channel)

  • 홍민성;김종민
    • 한국공작기계학회논문집
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    • 제17권2호
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    • pp.51-57
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    • 2008
  • Recently, the manufacturer of microscopic structures along with the development of technology to produce electronics, communication and semiconductors allows various components to be smaller in size, with higher precision. Therefore, preoccupancy of micro/nano-level machining technology in order to product micro/nano-components and parts is key issue in the field of manufacturing. In this study, machinability of micro machining was studied through the machining of aluminum, brass and steel workpiece. Inspection of the cutting force variation patterns of large numbers of micro machining indicated that characteristics of the workpiece. Surface roughness prediction methods were developed by considering the variation of the static part of the feed direction cutting force. The accuracy of the proposed approaches were tested with experimental data and the agreement between the predictions and actual observations are addressed.

미세 유동채널의 전기화학적 가공 파라미터 최적화를 위한 어닐링 시뮬레이션에 근거한 인공 뉴럴 네트워크에 관한 연구 (Research on ANN based on Simulated Annealing in Parameter Optimization of Micro-scaled Flow Channels Electrochemical Machining)

  • 민병원
    • 사물인터넷융복합논문지
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    • 제9권3호
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    • pp.93-98
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    • 2023
  • 논문에서는 어닐링 시뮬레이션에 근거한 인공 뉴럴 네트워크를 구축한다. 미세 유동채널의 전기화학적 가공 파라미터와 채널 형태 간의 매핑은 샘플의 학습에 의하여 이루어진다. 스텐리스강 표면에 대한 미세 유동채널의 전기화학적 가공의 깊이와 넓이가 예측되고, 형성된 네트워크 모델을 입증하기 위한 NaNO3 해 내부의 펄스 전원공급기와 함께 유동채널의 실험이 진행된다. 결과적으로, "4-7-2" 구조를 갖는 인공 뉴럴 네트워크에 의한 어닐링 시뮬레이션으로 예측된 채널의 깊이와 넓이는 실험값에 매우 근접한다. 그 오차는 5.3% 미만이다. 예측된 데이터와 실험 데이터는 전기화학적 가공 과정에서의 에칭 규격이 전압 및 전류의 밀도와 매우 밀접한 관계가 있음을 보여준다. 전압이 5V보다 작을 때에는 채널 내에 "작은 섬"이 형성된다; 반면에 전압이 40V보다 클 때에는 채널의 측면 에칭이 비교적 크고 채널 사이의 "댐"은 사라지게 된다. 전압이 25V일 때 채널의 가공 형태는 최적이 된다.

기계식 마이크로 머시닝을 이용한 마이크로 형상의 특성과 비용 평가 (Fabrication and Characterization of Micro parts by Mechanical Micro Machining: Precision and Cost Estimation)

  • 강혁진;최운용;안성훈
    • 한국정밀공학회지
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    • 제24권1호
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    • pp.47-56
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    • 2007
  • Recently, demands on mechanical micro machining technology have been increased in manufacturing of micro-scale precision shapes and parts. The main purpose of this research is to verify the accuracy and cost efficiency of the mechanical micro machining. In order to measure the precision and feasibility of mechanical micro machining, various micro features were machined. Aluminum molds were machined by a 3-axis micro stage in order to fabricate microchips with $200{\mu}m$ wide channel for capillary electrophoresis, then the same geometry of microchip was made by injection molding. To evaluate the cost efficiency of various micro manufacturing processes, cost estimation for mechanical micro machining was conducted, and actual costs of microchips fabricated by mechanical micro machining, injection molding, and MEMS (Micro electro mechanical system) were compared.