• 제목/요약/키워드: Ceramic-ceramic

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고로 슬래그를 사용한 용융클링커의 광물학적 특성 (Mineral Properties of Molten Clinker with Blast Furnace Slag)

  • 추용식;서성관;임두혁;송훈;이종규;이승호
    • 한국세라믹학회지
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    • 제48권6호
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    • pp.589-594
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    • 2011
  • Raw mix of molten clinker was fabricated using blast furnace slag as starting material. Raw mix was melted at 1620$^{\circ}C$ for molten clinker fabrication. It was found that molten clinker contained alite and belite equivalent to OPC clinker mineral by optical microscope and SEM. The size of alite was 10~50 ${\mu}m$ and that of belite was 20~80 ${\mu}m$. This result thought to be attributed low $Al_2O_3$ content and cooling condition. Interstitial phase increased with blast furnace slag content and gehlenite was formed by the condition of LSF and SM. So raw mix with 27~41% blast furnace slag could be converted into cement clinker by appropriate choice of melting andcooling methods in this study.

디스펜서 프린팅을 위한 ZrO2 세라믹 잉크의 합성 및 특성 평가 (Synthesis and Characterization of ZrO2 Ceramic Ink for Dispenser Printing)

  • 이지현;황해진;김진호;황광택;한규성
    • 한국재료학회지
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    • 제28권2호
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    • pp.95-100
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    • 2018
  • In this study, $ZrO_2$ ceramic ink was formulated for additive manufacturing three dimensional structure using dispenser printing technique. Ceramic ink with various $ZrO_2$ loading (30, 40, 50vol%) was prepared to evaluate their rheological properties and printability. High $ZrO_2$ loading $ZrO_2$ ceramic ink showed higher elastic modulus and improved shape retention, when the ceramic ink was printed and sintered at $1450^{\circ}C$ for 1h. Microstructural analysis of printed $ZrO_2$ objective indicated that high $ZrO_2$ loading objective showed lower porosity and smaller pore size.

Graft Polymer를 이용한 수계 세라믹 잉크의 합성 및 프린팅 특성평가 (Synthesis and Printability of Aqueous Ceramic Ink with Graft Polymer)

  • 이지현;황해진;김진호;황광택;한규성
    • 한국재료학회지
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    • 제29권10호
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    • pp.639-646
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    • 2019
  • Ink-jet printing is a manufacturing process technology that directly prints a digitalized design pattern onto a substrate using a fine ink jetting system. In this study, environmentally friendly yellow aqueous ceramic ink is synthesized by mixture of distilled water, yellow ceramic pigment and additives for ink-jet printing. The graft polymer, which combines electrostatic repulsion and steric hindrance mechanism, is used as a surfactant for dispersion stability of aqueous ceramic ink. Synthesized ceramic ink with graft polymer surfactant shows better dispersion stability than did ceramic ink with PAA surfactant; synthesized ink also shows desirable ink-jet printability with the formation of a single ink droplet during printability test. Finally, ceramic ink printed on glass substrate and ceramic ink with graft polymer surfactant shows a high contact angle without surface treatment on glass substrate. Consequently, it is confirmed that the ceramic ink with graft polymer surfactant can achieve high printing resolution without additional surface treatment process.

세라믹 나노 안료의 동향 (Trend of Ceramic Nano Pigments)

  • 유리;김유진
    • 세라미스트
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    • 제22권3호
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    • pp.256-268
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    • 2019
  • Ceramic nano pigments have attracted much interest owing to recent demand for nontoxic, heavy metal-free pigments. In general, ceramic pigments must possess thermal stability at high temperature, however nanosized powder easily undergoes aggregation at high temperature, and its color turns. serveral groups have focused on to minimize agglomeration and oxidation, a core-shell structure with a silica coating is suggested. In this review, we introduce the reported the trend of nano-ceramic powders and we summarized method improve color and physical properties throuth morphology control and ceramic coating technology.

Info-Convergence Ceramic Nanosystems

  • Jin, Wenji;Park, Dae-Hwan
    • 한국세라믹학회지
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    • 제56권5호
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    • pp.421-434
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    • 2019
  • We face many fascinating and diverse challenges, the most important among which is to determine how to store a large amount of information with novel approaches. Info-convergence ceramic nanosystems, which combine ceramic materials science and information technology, may provide an attractive alternative. This review considers recent multidisciplinary advances in the development of info-convergence nanosystems based on ceramic materials and discusses various strategies under ceramic-based information systems with a special focus on materials and nanohybridization technologies. Ceramic materials have played diverse roles not only as the generic coding support, but also as the central coding substance. The review highlights the ceramic nanohybrid bio code and ceramic nanoparticle optical code for applications in tracking-and-traceability management, nano-forensics, anti-counterfeiting, and even communication, as well as the four steps of encoding, encrypting, decrypting, and decoding for the desired applications. Additionally, associated challenges, potential solutions, and perspectives for future developments in the field are discussed.

바인더 젯팅 적층제조기술을 활용한 다공성 세라믹필터 제작 (Fabrication of Ceramic Filters via Binder Jetting Type 3D Printing Technology)

  • 권모세;최종한;황광택;최정훈;한규성;김응수;김진호
    • 한국재료학회지
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    • 제33권7호
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    • pp.285-294
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    • 2023
  • Porous ceramics are used in various industrial applications based on their physical properties, including isolation, storage, and thermal barrier properties. However, traditional manufacturing environments require additional steps to control artificial pores and limit deformities, because they rely on limited molding methods. To overcome this drawback, many studies have recently focused on fabricating porous structures using additive manufacturing techniques. In particular, the binder jet technology enables high porosity and various types of designs, and avoids the limitations of existing manufacturing processes. In this study, we investigated process optimization for manufacturing porous ceramic filters using the binder jet technology. In binder jet technology, the flowability of the powder used as the base material is an important factor, as well as compatibility with the binder in the process and for the final print. Flow agents and secondary binders were used to optimize the flowability and compatibility of the powders. In addition, the effects of the amount of added glass frit, and changes in sintering temperature on the microstructure, porosity and mechanical properties of the final printed product were investigated.

Ceramic Ink-jet Printing on Glass Substrate Using Oleophobic Surface Treatment

  • Lee, Ji-Hyeon;Hwang, Hae-Jin;Kim, Jin-Ho;Hwang, Kwang-Taek;Han, Kyu-Sung
    • 한국세라믹학회지
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    • 제53권1호
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    • pp.75-80
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    • 2016
  • Ink-jet printing has become a widespread technology with the society's increase in aesthetic awareness. Especially, ink-jet printing using glazed ceramic ink can offer huge advantages including high quality decoration, continuous processing, glaze patterning, and direct reproduction of high resolution images. Recently, ceramic ink-jet printing has been rapidly introduced to decorate the porcelain product and the ceramic tiles. In this study, we provide an effective method to apply ceramic ink-jet decorations on the glass substrates using a oleophobic coating with perfluorooctyl trichlorosilane. The ink-jet printed patterns were much clearer on the oleophobically coated glass surface than the bare glass surface. The contact angle of the ceramic ink was maximized to the value of $64.0^{\circ}$ on the glass surface, when it was treated with 1 vol% PFTS solution for 1 min. The effects of the printing conditions and firing process on the ink-jet printed patterns on the oleophobically coated glass were also investigated.

Dielectric Properties of ink-Jet printed $Al_2O_3$-resin Hybrid Films

  • Hwang, Myung-Sung;Jang, Hun-Woo;Kim, Ji-Hoon;Kim, Hyo-Tae;Yoon, Young-Joon;Kim, Jong-Hee;Moon, Joo-Ho
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2009년도 추계학술대회 논문집
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    • pp.81-81
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    • 2009
  • Non-sintered Alumina films were fabricated via inkjet printing processes without a high temperature sintering process. The packing density of these inkjet-printed alumina films measured around 60%. Polymer resin was infiltrated thru these non-sintered films in order to fill out the 40% of voids constituting the rest of the inkjet-printed films. The concept of inkjet-printed Alumina-Resin hybrid materials was designed in order to be applicable to the ceramic package substrates for 3D-system module integration which may possibly substitute LTCC-based 3D module integration. So, the dielectric properties of these inkjet-printed $Al_2O_3$ hybridmaterialsareofourgreatinterest. We have measured dielectric constant and dissipation factor of the inkjet-printed $Al_2O_3$-resinhybridfilmsbyvaryingtheamountofresininfiltratedthruthe$Al_2O_3$films.

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DLP 기반 3D 프린팅으로 제조된 Al2O3 절삭공구의 기계적 물성 연구 (A Study on the Mechanical Properties of Al2O3 Cutting Tools by DLP-based 3D Printing)

  • 이현빈;이혜지;김경호;김경민;류성수;한윤수
    • 한국분말재료학회지
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    • 제26권6호
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    • pp.508-514
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    • 2019
  • In the development of advanced ceramic tools, material improvements and design freedom are critical in improving tool performance. However, in the die press molding method, many factors limit tool design and make it difficult to develop innovative advanced tools. Ceramic 3D printing facilitates the production of prototype samples for advanced tool development and the creation of complex tooling products. Furthermore, it is possible to respond to mass production requirements by reflecting the needs of the tool industry, which can be characterized by small quantities of various products. However, many problems remain in ensuring the reliability of ceramic tools for industrial use. In this study, alumina inserts, a representative ceramic tool, was manufactured using the digital light process (DLP), a 3D printing method. Alumina inserts prepared by 3D printing are pressurelessly sintered under the same conditions as coupon-type specimens prepared by press molding. After sintering, a hot isostatic pressing (HIP) treatment is performed to investigate the effects of relative density and microstructure changes on hardness and fracture toughness. Alumina inserts prepared by 3D printing show lower relative densities than coupon specimens prepared by powder molding but indicate similar hardness and higher fracture toughness values.

디지털 프린팅용 세라믹 잉크의 유약표면 인쇄적성 및 특성평가 (Printability of digital color ceramic ink on glazed surface of ink-jet printed ceramic tile)

  • 김진호;황광택;조우석;한규성
    • 한국결정성장학회지
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    • 제27권5호
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    • pp.256-262
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    • 2017
  • $1000^{\circ}C$ 이상의 고온에서도 안정적인 발색 특성을 보이는 세라믹 잉크를 활용한 디지털 프린팅 기술은 우수한 내구성을 가지는 제품을 다양한 디자인을 적용하여 생산할 수 있는 친환경 공정이라는 장점으로 인해 최근 관심이 높아지고 있다. 특히 건축용 세라믹 타일 산업에서 잉크젯 프린팅 기술 도입을 통한 디지털 공정으로의 전환은 점점 가속화되고 있으며, 이와 관련된 프린팅 시스템 및 고온발색 세라믹 잉크에 관한 연구가 활발히 진행되고 있다. 본 연구에서는 세라믹 타일의 표면 유약층에서 고온발색 세라믹 잉크의 인쇄적성을 분석하였다. 디지털 4원색인 Cyan, Magenta, Yellow, Black 색상의 고온발색 세라믹 잉크가 프린팅된 세라믹 타일의 표면 및 단면의 미세구조를 분석함으로써 세라믹 잉크의 종류에 따른 인쇄특성에 대해 비교하였다. 또한 고온 열처리 공정이 필수적으로 요구되는 세라믹 소재의 특성상 잉크젯 프린팅 후 세라믹 잉크 패턴의 열처리 공정에 따른 거동변화에 관하여 고찰하였으며, 세라믹 타일 유약층에서 세라믹 잉크의 인쇄적성은 미세구조 및 고온 소성 과정에 큰 영향을 받고 있음을 확인하였다.