• Title/Summary/Keyword: Ceramic recycling

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The Properties of Synthetic Calcium Ferrite for Ironmaking and Steelmaking using Industrial By-products - (1) (산업부산물을 활용한 제철·제강용 합성 칼슘 페라이트 특성 - (1))

  • Park, Soo Hyun;Chu, Yong Sik;Seo, Sung Kwan;Park, Jae Wan
    • Resources Recycling
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    • v.23 no.5
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    • pp.3-11
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    • 2014
  • Calcium ferrite is more effective binder for making sintered ore and flux for steel making because of it's low melting temperature. In this Study, calcium ferrite was made by calcinating method in the cement manufacturing process in order to reduce manufacturing costs and increase productivity. Limestone and calcination sludge were used as CaO source, steelmaking sludge, blast furnace dust and iron ore were used as Fe-bearing raw materials. The sintering temperature of specimens is in the range of $950{\sim}1170^{\circ}C$. For Calcium ferrite can be used 'binder for making sintered ore' or 'flux for converter/electric furnace' with a low melting point properties, the raw material characteristics and sintering properties were investigated.

Characterization of Wood Chip Ash Generated from a Power Plant (열병합 발전소에서 발생한 우드칩 분진에 대한 특성 분석)

  • Bang, Jung Won;Kim, Soo-Ryong;Kim, Younghee;Kim, Mido;Kang, Won-Seok;Cho, Kye-Hong;Kwon, Woo-Teck
    • Resources Recycling
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    • v.26 no.1
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    • pp.11-15
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    • 2017
  • The amount of the wood chip ash is expected to increase continuously as demand of wood chip-based heat and electricity increase. Thus, there is increased interest in wood chip ash utilization. In this study, as a program of utilization in wood chip ash, the physical and chemical properties of wood chip ashes generated from a combined heat and power plant were investigated. The chemical analysis showed that the main contents of wood chip ash are composed of silica, alumina and alkali. A possibility of reuse as secondary cementitious materials was investigated by the analysis of strength activity index, and compared with coal ash. The highest value for Strength activity index of wood chip fly ash was 78% at 90 days curing time. This result revealed that wood chip fly ash has the potential to be utilized as the admixture for cementitious material.

Properties of Shrinkage Reducing Agent used C12A7-Based Slag according to Content of Admixtures (C12A7계(系) 슬래그를 사용(使用)한 수축저감제(收縮低減劑)의 혼합재(混合材) 함량(含量)에 따른 특성(特性))

  • Park, Soo Hyun;Chu, Yong Sik;Seo, Sung Kwan;Park, Jae Wan
    • Resources Recycling
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    • v.22 no.6
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    • pp.12-18
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    • 2013
  • In this Study, it was fabricated that shrinkage reducing agent and mortar used $C_{12}A_7$-based slag enhanced the shrinkage reduction and compressive strength. To reduce cement content, setting time, flow and compressive strength of mortar with varying content of fly ash and blast furnace slag were experimented. The flow increased and setting time delayed as the increase of fly ash and blast furnace slag content. And early strength was lower and long age strength was higher than that of mortar with low content of admixture.

The Influence of FGD Gypsum Fabricated from Limestone Sludge on Cement Properties

  • Seo, Sung Kwan;Chu, Yong Sik;Shim, Kwang Bo;Lee, Jong Kyu;Song, Hun
    • Journal of the Korean Ceramic Society
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    • v.53 no.6
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    • pp.676-681
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    • 2016
  • For the purpose of reducing the amount of limestone, which is used as a desulfurization agent to absorbing $SO_X$ gas in thermal power plants, and to recycle limestone sludge generated from a steel mill, limestone sludge was utilized as a desulfurization agent. In this study, cement, made of flue gas desulfurization (FGD) gypsum obtained in a desulfurization process using limestone sludge, was manufactured then, experiments were conducted to identify the physical properties of the paste and mortar using the cement. The results of the crystal phase and microstructure analyses showed that the hydration product of the manufactured cement was similar to that of ordinary Portland cement. No significant decline of workability or compressive strength was observed for any of the specimens. From the results of the experiment, it was determined that FGD gypsum manufactured from limestone sludge did not influence the physical properties of the cement also, quality change did not occur with the use of limestone sludge in the flue gas desulfurization process.

SURFACE HARDNESS AND PRESSING ACCURACY OF REUSED IPS EMPRESS 2 (반복 사용된 IPS Empress 2의 표면경도와 pressing accuracy에 관한 연구)

  • Son Oe-Soo;Kim Yu-Lee;Lee Kyung-Ja;Jin Tai-Ho
    • The Journal of Korean Academy of Prosthodontics
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    • v.41 no.5
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    • pp.596-605
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    • 2003
  • Statement of problem : IPS Empress2 system was developed and used in prosthodontic treatment, but the cost of ingot is expensive for wide application. Purpose : This study was to investigate the possibility on recycling of IPS Empress 2 ceramic for wide application of IPS Empress 2 ceramic in prosthodontic treatment. Material and Method : 1st, 2nd and 3rd pressed disc-shaped($10{\times}1.5mm$) IPS Empress 2 specimens were made with IPS Empress ingot(200, Ivoclar, Liechtenstein) and pressing furnace(IPS Empress EP 500, Ivoclar, Liechtenstein). Vicker's surface hardness and fracture toughness, acid resistance, and pressing accuracy of IPS Empress 2 ceramic were measured and analyzed. Surface hardness was measured by microhardness tester(MTX 70. Matsuzawa, Japan), before and after surface treatment with 0.5% hydrofluoric acid and carbonic acid(Coca cola) for evaluation of acid resistance. Results : The surface hardness of 1st pressed specimen was the higher(5.11 GPa) than those of 2nd pressed(4.89 GPa) and 3rd pressed specimen(4.86 GPa), and the fracture toughness of 1st pressed ($1.58MPam^{1/2}$) and 2nd pressed specimen($1.51MPam^{1/2}$) were higher than that of 3rd pressed specimen($1.39MPam^{1/2}$). The changes of surface hardness of 1st, 2nd, and 3rd pressed specimens after treatment with fluoric acid were 0.17, 0.06, 0.05 (GPa) respectively, and those of 1st, 2nd, and 3rd pressed specimens after treatment with carbonic acid were 0.07, 0.00, 0.05(MPa) respectively. The pressing accuracy of 1st,2nd and 3rd specimen were 77.22%, 85.681%, and 75.05%. The pressing accuracy of 2nd pressed specimen was higher than that of the 3rd specimen. Conclusion : The changes of physical properties according to recycling of IPS Empress 2 from this study were insignificant. Therefore the possibility of recycling of IPS Empress 2 can be suggested from the results.

Characteristics of Specimens Made from Primary Clay and Red Hwangto with MSWI Fly Ash by Sintering Process (Sintering process에 의한 MSWI fly ash를 혼합한 일차점토(一次粘土)와 적황토(赤黃土) 공시체(公試體)의 특성(特性))

  • Yoo, Seung-Chol;Kwon, Moon-Sun;Park, Sang-Min
    • Resources Recycling
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    • v.19 no.2
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    • pp.10-18
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    • 2010
  • This research investigates the feasibility of ceramic specimens made from Primary clay and Red Hwangto with MSWI fly ash. Specimens preduced by mix-design maximum 20 wt% MSWI fly ash were analysed by SEM, UTM, ICP, etc. As a result of measurement,$P_{10}$ specimen was improved on bending strength and $R_5$ specimen was improved on compressive and bending strength. Also amount of extracted heavy metal was suitable for regulatory limits. This indicates that MSWI fly ash is indeed suitable for the partial replacement of ceramic materials in bricks.

Bloating Mechanism of Artificial Lightweight Aggregate for Recycling the Waste Glass (폐유리를 재활용한 인공경량골재의 발포기구)

  • Kang, Shin-Hyu;Lee, Ki-Gang
    • Journal of the Korean Ceramic Society
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    • v.47 no.5
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    • pp.445-449
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    • 2010
  • The purpose of this study is to improve recycling rate of the waste glasses by investigating bloating mechanism. In this study, we use waste glass(W/G) and hard clay(H/C) as raw materials. The artificial lightweight aggregates were formed by plastic forming($\phi$=10 mm) and sintered by fast firing method at different temperatures(between 700 and $1250^{\circ}C$). The physical properties of the aggregates such as bulk specific gravity, adsorption and microstructure of surface and cross-section are investigated with the sintering temperature and rate of W/G-H/C contents. As the result of the bulk specific gravity graphs, we can found out the inflection point at content of W/G 60 wt%. From the microstructure images, we considered the artificial lightweight aggregates content of W/ G over 60wt% are distributed numerous micro-pores by organic oxidation without Black Core and the artificial lightweight aggregates of W/G below 60 wt% are distributed macro-pores with Black Core.

Synthesis and Characteristics of Blue Ceramic Pigments Using Electric Arc Furnace Dust (제강분진을 활용한 고온발색 청색무기안료 합성 및 특성에 관한 연구)

  • Son, Bo-Ram;Kim, Jin-Ho;Han, Kyu-Sung;Cho, Woo-Suk;Hwang, Kwang-Taek
    • Journal of the Korean Ceramic Society
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    • v.51 no.3
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    • pp.184-189
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    • 2014
  • Electric arc furnace dust (EAFD) is a solid waste generated by the steel-scrap recycling process. It mainly consists of zinc oxides (ZnO), alumina ($Al_2O_3$), iron oxides ($Fe_2O_3$), and silica ($SiO_2$). Here we report the preparation and characterization of blue ceramic pigments using EAFD powder as a starting material. $(Zn(EAFD),Co)Al_2O_4$ blue ceramic pigment was prepared by the solid-state reaction method. The color characteristics of the pigment obtained were compared with those of pure $CoAl_2O_4$. The new pigment was characterized using XRD, CIE-$L^*a^*b^*$ color-measurements, SEM, and EDX. The XRD analysis revealed that the $(Zn(EAFD),Co)Al_2O_4$ pigment was composed of mainly the spinel phase of $(Zn,Co)Al_2O_4$. The $Zn(EAFD)_{0.25}Co_{0.75}Al_2O_4$ pigments showed a vivid blue color with a $b^*$ value of -28.64 and a good glaze stability with a transparent glaze.