• 제목/요약/키워드: Ceramic composites

검색결과 924건 처리시간 0.035초

Processing and Mechanical Properties of Mullite Fiber / Fe Composite

  • Niibo, Yoshihide;Yuchi, Kazuhiro;Sameshima, Soichiro;Hirata, Yoshihiro
    • 한국결정성장학회:학술대회논문집
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    • 한국결정성장학회 2000년도 Proceedings of 2000 International Nano Crystals/Ceramics Forum and International Symposium on Intermaterials
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    • pp.195-214
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    • 2000
  • The high-speed steel (shorten as HSS) consists of Fe and several kinds of transition metal carbides. The cutting tools or wear-resistant materials made from HSS experience relatively high thermal shock because a coolant such as water or oil is flowed over the surface of heated HSS. The purpose of this research is to increase the hardness, strength, fracture toughness and thermal shock resistance of HSS. A possible strategy is to incorporate a hard ceramic material with high strength in HSS matrix. This paper describes the processing, microstructure and mechanical properties of the oriented unidirectional mullite fiber/HSS composite. The unidirectional mullite fibers of 10${\mu}{\textrm}{m}$ diameter were dispersed by the ultrasonic irradiation of 38 kHz in an ethylenglycol suspension containing HSS powder of 11${\mu}{\textrm}{m}$ median size. The dried green composites with 4-68 vol% fibers were hot-pressed for 2h at 100$0^{\circ}C$ in Ar atmosphere under a pressure of 39 MPa. The higher density was achieved in the composite with a lower content of fibers. The oriented unidirectional fibers were well dispersed in the HSS matrix. The average distance between the center of fibers in the cross section was close to the value calculated from the fiber fraction. No reaction occurred at the interfaces between HSS and mullite fibers in the composites. The composite with 13.6 vol% fibers showed 100 MPa of four point flexural strength at room temperature. The thermal expansion of composite with heating was influenced by the orientation of mullite fibers.

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Halogen Light Curing Unit과 Light Emitting Diodes Curing Unit을 이용하여 중합되어진 복합레진의 마멸 특성 비교 (Wear of Resin Composites Polymerized by Conventional Halogen Light Curing and Light Emitting Diodes Curing Units)

  • 이권용;김환;박성호;정일영;전승범
    • Tribology and Lubricants
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    • 제21권6호
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    • pp.268-271
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    • 2005
  • In this study, the wear characteristics of five different dental composite resins cured by conventional halogen light and LED light sources were investigated. Five different dental composite resins of Surefil, Z100, Dyract AP, Fuji II LC and Compoglass were worn against a zirconia ceramic ball using a pin-on-disk type wear tester with 15N contact force in a reciprocal sliding motion of sliding distance of 10mm/cycle at 1Hz under the room temperature dry condition. The wear variations of dental composite resins were linearly increased as the number of cycles increased. It was observed that the wear resistances of these specimens were in the order of Dyract AP > Surefil > Compoglass > Z100 > Fuji II LC. On the morphological observations by SEM, the large crack formation on the sliding track of Fuji II LC specimen was the greatest among all resin composites. Dyract AP showed less wear with few surface damage. There is no significant difference in wear performance between conventional halogen light curing and light emitting diodes curing sources. It indicates that a light emitting diodes (LED) source can replace a halogen light source as curing unit for composite resin restorations.

Microstructure, Mechanical and Wear Properties of Hot-pressed $Si_3N_4-TiB_2$ Composite

  • Kim, Hyun-Jin;Lee, Soo-Whon;Tadachika Nakayama;Koichi Niihara
    • The Korean Journal of Ceramics
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    • 제5권4호
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    • pp.324-330
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    • 1999
  • $Si_3N_4$-$TiB_2$ with 2 wt% $Al_2O_3$ and 4 wt% $Y_2O_3$ additives was hot pressed in a flowing $N_2$ environment with varying $TiB_2$ content from 10 to 50 vol%. Variations of mechanical (hardness, fracture toughness, and flexual strength), and tribological properties as a function of $TiB_2$ content were investigated. As the content of $TiB_2$ increased, relative density decreased due to the chemical reaction of $TiB_2$in $N_2$ environment. The reduction of density causes mechanical properties to be degraded with an increase of $TiB_2$ in $Si_3N_4$. Tribological properties were dependent of microstructure as well as mechanical properties, however, they were degraded strongly by the chemical reaction of $Si_3N_4$-$TiB_2$ during hot pressing in $N_2$ environment. SEM and TEM observations, and X-ray diffraction analysis that the chemical reaction products at the interface are TiCN, Si, and $SiO_2$. Also, the comparison of XRD patterns of the $Si_3N_4$-40 vol% $TiB_2$ composites hot pressed at $1,750^{\circ}C$ for 1 hour between in $N_2$ and in Ar gas was made. The XRD peaks of Si and $SiO_2$ were not found in Ar, but still a weak peak of TiCN was presented.

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Micromechanical 시험법과 AE를 이용한 세라믹 PZT 및 고분자 PVDF 센서에 따른 단섬유 강화 에폭시 복합재료의 비파괴 손상감지능 비교 (Comparison of Nondestructive Damage Sensitivity of Single Fiber/Epoxy Composites Using Ceramic PZT and Polymeric PVDF Sensors By Micromechanical Technique and Acoustic Emission)

  • 정진규;김대식;박종만;윤동진
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2004년도 춘계학술발표대회 논문집
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    • pp.135-138
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    • 2004
  • Conventional piezoelectric lead-zirconate-titanate (PZT) senor has high sensitivity, but it is very brittle. Recently polymer films such as polyvinylidene fluoride (PVDF) and poly(vinylidene fluoride­trifluoroethylene) (P(VDF-TrFE)) copolymer have been used as a sensor. The advantages of polymer sensor are the flexibility and mechanical toughness. Simple process and possible several shapes are also additional advantages. Polymer sensor can be directly embedded in a structure. In this study, nondestructive damage sensitivity of single basalt fiber/epoxy composites was investigated with sensor type and thermal damage using AE and oscilloscope. And AE waveform for epoxy matrix with various damage types was compared to each other. The damage sensitivity of two polymer sensors was rather lower than that of PZT sensor. The damage sensitivity of PVDF sensor did not decrease until thermal damage temperature at $80^{\circ}C$ and they decreased significantly at $110^{\circ}C$ However, the damage sensitivity of P(VDF-TrFE) sensor at $110^{\circ}C$ was almost same in no damage sensor. For both top and side impacts, the difference in arrival time increased with increasing internal and surface damage density of epoxy matrix.

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Evaluation of the bond strength between aged composite cores and luting agent

  • Polat, Serdar;Cebe, Fatma;Tuncdemir, Aliriza;Ozturk, Caner;Usumez, Aslihan
    • The Journal of Advanced Prosthodontics
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    • 제7권2호
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    • pp.108-114
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    • 2015
  • PURPOSE. The aim of this study was to evaluate effect of different surface treatment methods on the bond strength between aged composite-resin core and luting agent. MATERIALS AND METHODS. Seventy-five resin composites and also seventy-five zirconia ceramic discs were prepared. 60 composite samples were exposed to thermal aging (10,000 cycles, 5 to $55^{\circ}C$) and different surface treatment. All specimens were separated into 5 groups (n=15): 1) Intact specimens 2) Thermal aging-air polishing 3) Thermal aging- Er:YAG laser irradiation 4) Thermal aging- acid etching 5) Thermal-aging. All specimens were bonded to the zirconia discs with resin cement and fixed to universal testing machine and bond strength testing loaded to failure with a crosshead speed of 0.5 mm/min. The fractured surface was classified as adhesive failure, cohesive failure and adhesive-cohesive failure. The bond strength data was statistically compared by the Kruskal-Wallis method complemented by the Bonferroni correction Mann-Whitney U test. The probability level for statistical significance was set at ${\alpha}$=.05. RESULTS. Thermal aging and different surface treatment methods have significant effect on the bond strength between composite-resin cores and luting-agent (P<.05). The mean baseline bond strength values ranged between $7.07{\pm}2.11$ and $26.05{\pm}6.53$ N. The highest bond strength of $26.05{\pm}6.53$ N was obtained with Group 3. Group 5 showed the lowest value of bond strength. CONCLUSION. Appropriate surface treatment method should be applied to aged composite resin cores or aged-composites restorations should be replaced for the optimal bond strength and the clinical success.

탄화규소섬유와 탄소섬유 하이브리드 직물을 강화재로 한 SiC 매트릭스 세라믹복합재의 기계적물성, 산화 및 삭마 저항성 개선 연구 (Study on Improvement of Mechanical Property, Oxidation and Erosion Resistance of SiC Matrix Ceramic Composites Reinforced by Hybrid Fabric Composed of SiC and Carbon Fiber)

  • 윤병일;김명주;김재성;권향주;윤성태;김정일
    • Composites Research
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    • 제32권3호
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    • pp.148-157
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    • 2019
  • 본 연구에서는 탄소섬유, 탄화규소섬유 그리고 하이브리드섬유를 강화재로 하여 TGCVI와 PIP 혼합 공정으로 $C_f/SiC$, $SiC_f/SiC$, $C_f-SiC_f/SiC$의 세라믹복합재를 제조하였다. 열충격싸이클시험, 3점 굴곡시험과 Oxy-Acetylene 토취 시험후에 그들의 기계적물성, 산화저항성과 내삭마성을 평가하였다. $C_f/SiC$복합재는 온도 증가에 따라서 기계적물성의 감소와 준 연성의 파단모드, 그리고 높은 삭마량을 보였다. $SiC_f/SiC$복합재는 $C_f/SiC$ 복합재에 비하여 강한 기계적물성, 낮은 삭마량을 그리고 취성의 파단모드를 나타냈다. 한편 하이브리드 복합재는 가장 우수한 기계적물성과 $SiC_f/SiC$보다는 연성의 파단모드 그리고 $C_f/SiC$ 보다 낮은 삭마량의 결과를 나타냈다. Oxy-Acetylene 토취 시험 중에 SiC매트릭스는 산화되어 $SiO_2$층을 형성하였으며, 특히 이 층은 $C_f-SiC_f/SiC$$SiC_f/SiC$ 복합재에서 섬유의 추가적인 삭마를 막는 역할을 하는 것으로 나타났다. 결론적으로 낮은 기공율을 갖는 하이브리드 복합재를 제조한다면, $C_f/SiC$의 산화로 인한 기계적물성의 감소와 $SiC_f/SiC$ 복합재의 취성 파단모드의 개선으로 고온 산화분위기에서 고온열구조재로의 적용이 높을 것으로 기대한다.

Formation of Ti3SiC2 Interphase of SiC Fiber by Electrophoretic Deposition Method

  • Lee, Hyeon-Geun;Kim, Daejong;Jeong, Yeon Su;Park, Ji Yeon;Kim, Weon-Ju
    • 한국세라믹학회지
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    • 제53권1호
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    • pp.87-92
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    • 2016
  • Due to its stability at high temperature and its layered structure, $Ti_3SiC_2$ MAX phase was considered to the interphase of $SiC_f/SiC$ composite. In this study, $Ti_3SiC_2$ MAX phase powder was deposited on SiC fiber via the electrophoretic deposition (EPD) method. The Zeta potential of the $Ti_3SiC_2$ suspension with and without polyethyleneimine as a dispersant was measured to determine the conditions of the EPD experiments. Using a suspension with 0.03 wt.% ball milled $Ti_3SiC_2$ powder and 0.3 wt.% PEI, $Ti_3SiC_2$ MAX phase was successfully coated on SiC fiber with an EPD voltage of 10 V for 2 h. Most of the coated $Ti_3SiC_2$ powders are composed of spherical particles. Part of the $Ti_3SiC_2$ powders that are platelet shaped are oriented parallel to the SiC fiber surface. From these results we expect that $Ti_3SiC_2$ can be applied to the interphase of $SiC_f/SiC$ composites.

고효율 소형 연료전지의 개발 : I.유기-무기 나노복합 전해질막의 합성 (Development of High-Efficient Small Euel Cells : I. Synthesis of Organic-Inorganic Nanocomposite Electrolyte Membranes)

  • 박용일;문주호;김혜경;김석환
    • 한국세라믹학회지
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    • 제42권1호
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    • pp.50-55
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    • 2005
  • (3-Mercaptopropyl) trimethoxysilane(MPTS)의 thoil기(-SH)의 적절한 산화 및 (3-glycidoxypropyl) trimethooxysilane(GHS)와의 수화/중축합 반응을 통하여 얻어진 고분자 기질을 사용하여 새로운 고 프로톤 전도성 유기-무기 나노복합막을 성공적으로 합성하였다. 합성된 나노복합막으로부터 얻어진 프로톤 전도도는 $25^{circ}C$에서 $10^{-2} S/cm$ 이상의 높은 값을 나타내었으며, 온도와 상대습도를 $70^{circ}C$$100RH\%$로 증가시킴에 따라 전도도는 $3.6{\times}10^{-1}$ S/cm까지 증가하였다. 복합체의 높은 프로톤 전도도는 MPTS 말단의 thiol의 산화에 의해 얻어지는 아황산기$(-SO_{3}^{-})$가 프로톤 donor로서 작용하고, GHS로부터 유도된 'pseudo polyethylene oxide' 네트워크가 프로톤의 전도 path로 작용하고 있음을 나타낸다.

An extended finite element method for modeling elastoplastic FGM plate-shell type structures

  • Jrad, Hanen;Mars, Jamel;Wali, Mondher;Dammak, Fakhreddine
    • Structural Engineering and Mechanics
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    • 제68권3호
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    • pp.299-312
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    • 2018
  • In this paper, an extended finite element method is proposed to analyze both geometric and material non-linear behavior of general Functionally Graded Material (FGM) plate-shell type structures. A user defined subroutine (UMAT) is developed and implemented in Abaqus/Standard to study the elastoplastic behavior of the ceramic particle-reinforced metal-matrix FGM plates-shells. The standard quadrilateral 4-nodes shell element with three rotational and three translational degrees of freedom per node, S4, is extended in the present study, to deal with elasto-plastic analysis of geometrically non-linear FGM plate-shell structures. The elastoplastic material properties are assumed to vary smoothly through the thickness of the plate-shell type structures. The nonlinear approach is based on Mori-Tanaka model to underline micromechanics and locally determine the effective FGM properties and self-consistent method of Suquet for the homogenization of the stress-field. The elasto-plastic behavior of the ceramic/metal FGM is assumed to follow Ludwik hardening law. An incremental formulation of the elasto-plastic constitutive relation is developed to predict the tangent operator. In order to to highlight the effectiveness and the accuracy of the present finite element procedure, numerical examples of geometrically non-linear elastoplastic functionally graded plates and shells are presented. The effects of the geometrical parameters and the volume fraction index on nonlinear responses are performed.

저 잡음 수중 청음기의 설계 방안 연구 - Ⅱ. 음향 감쇠층 재질의 영향 - (Design and Evaluations of Underwater Hydrophone with Self Noise Suppressing Structures; - Part Ⅱ. Influence of Acostic Damping Layer Properties -)

  • 임종인;노용래
    • 한국음향학회지
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    • 제16권3호
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    • pp.13-17
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    • 1997
  • 본 논문에서는 구조 변경한 저 잡음 수중 청음기에서 사용되는 음향 감쇠층의 최적 물성을 제시하고 제작 가능성을 알아보고자 하였다. 이를 위하여 음향 감쇠층의 특성 중 재료 감쇠도와 음향 임피던스를 변화시켜 FEM (Finite Element Method)으로 과도 해석하여 재질 변경에 따른 잡음 응답 특성을 고찰 하였다. 그 결과 재료의 감쇠도는 큰 영향이 없었으며 1 Mrayl 이하 혹은 4 Mrayl 이상의 음향 임피던스 값을 갖는 음향 감쇠층을 사용하는 것이 효율적임을 알 수 있었다. 이러한 목적을 위해서는 일반적인 흡음 재료로 사용되는 고분자 폴리머들은 본 연구의 수중 청음기용 음향 감쇠 층으로 사용하기에 부적합하고, 새로운 금속 혹은 세라믹-폴리머 복합체의 개발이 필요하다.

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